Resonance-vibration-driven (RV) air disinfection methods. The RV air disinfection method is designed to be deployed in the ducts of indoor buildings to achieve air disinfection during the normal ventilation process. The construction of the RV air disinfection system (Fig. 1a) consists of three components: a V-TENG, a power management system with rectifiers, and a three-electrode disinfection filter for air-transmitted microbial disinfection. A contact-separation type V-TENG (with top, middle, and bottom layers) was developed and placed on the ventilator system of a building to convert mechanical vibrations to electricity. To guarantee sufficient power output, the resonance frequency of the V-TENG was designed to be the same as the vibration frequency of the ventilator (~30 Hz) to give a significant vibration amplitude based on the governing equation (Eq. 1):
where f is the resonance frequency of the vibration system, m is the mass of the middle layer of the TENG, and k is the spring constant (see design details in Additional discussion 1)30, 31. The generated output from the V-TENG is altering current (AC), which can be tuned into direct current (DC) using rectifiers. After rectification, the output will power the three-electrode disinfection filter.
Fig. 1b shows illustrations of the disinfection filter in the RV-disinfection system. It is composed of a four-layer stainless steel macro-mesh (5 mm × 5 mm of square pores) that serves as the negative electrode, a copper-phosphide-nanowire-modified copper plate (Cu3PNW-Cu) electrode serving as the positive electrode, and a stainless steel ground electrode integrated with the positive electrode in a parallel structure (Fig. S1). The airflow containing microbes (including bacteria or viruses) will flow through the designed duct and passed the negative and the positive/ground electrodes sequentially (see design details in Additional discussion 2). The process of the RV air disinfection method is explained in the three steps shown in the schematics (Fig. 1b). In Step 1, bacteria and viruses in the air will contact the surface of the macro-mesh electrode to be charged negatively when flowing through the negative electrode. The design of the multi-layer electrode ensures high contact efficiency meanwhile the macro-mesh structure guarantees only a low pressure drop in the airflow. In Step 2, the charged microbes will then flow between the positive and ground electrodes. Owing to the parallel structure of the integrated positive/ground electrodes with a short distance (1 cm) between them, a relatively strong background electric field with a strength of ~100 V/cm exists between the positive and ground electrodes. Thus, when the negatively charged microbes flow through, they can be trapped on the positive electrode surface immediately by electrostatic attraction. The surface of the positive electrode is modified by vertically grown Cu3PNWs that can generate an enhanced localized electric field (>107 V/m) near the nanowire tip when powered by the V-TENG. In Step 3, when the microbes approach the surface of the Cu3PNW-modified positive electrode by electrostatic attraction, they will enter the region of the enhanced localized electric field and be effectively inactivated by electroporation.
The Cu3PNW has been confirmed as a feasible material for nanowire-assisted electroporation disinfection in our earlier study owing to its high conductivity, robust physical structure, and being chemically inert. The Cu3PNW used in this study was synthesized through a simple and scalable two-step process (Fig. 1c)20. The precursors of the Cu3PNWs, copper hydroxide nanowires (Cu(OH)2NWs), were first synthesized on a copper plate (6 cm × 2 cm) using an electrochemical anodization process with a fixed current density (5 mA/cm2) in a NaOH solution (3.0 M) for 30 min. After anodization, the color of the copper plate changed from reddish-brown to blue (Figs. 1c and d) and the Cu(OH)2NWs were rooted vertically and uniformly on the electrode surface with lengths of ~5 µm and diameters of ~50 nm (Figs. 1d and S2). Then the prepared Cu(OH)2NW-modified copper plate (Cu(OH)2NW-Cu) electrode was placed in sodium hypophosphite at 120 °C for 90 min with Ar flushing for it to undergo a phosphidation process. After phosphidation, the Cu(OH)2NWs were then converted to the Cu3PNWs while retaining a similar morphology (Figs. 1e and S3) but with the color of the electrode changing to black (Fig. 1e).
Construction and output performance of the V-TENG. A vertical contact-separation type TENG was developed as the vibration harvesting system to drive the air disinfection system (Figs. 2a; left and S4). Made from acrylic, the vibration-driven TENG has a three-layer structure with springs used to support and connect each layer. On the top and bottom layers, Al, the positive triboelectric material, was attached to the surface to serve as one electrode of the TENG. On the middle layer, Al was also attached to the surface of both sides before covering with a perfluoroalkoxy (PFA) film. The PFA film is a negative triboelectric material and the PFA-covered Al electrode serves as the other electrode of the TENG32. During operation, the TENG is placed on the ventilator of a building, the middle layer of the TENG will vibrate due to the vibration of the ventilator operating with a frequency of ~30 Hz30, 33. The vibrating middle layer may contact and then separate from the top/bottom layers and AC power will be generated during this contact-separation process due to the coupling effect of triboelectrification and electrostatic induction34. The working mechanisms of the vibration mode TENG was shown in Fig. 2a (right). Due to the different triboelectric polarities of the two triboelectric surfaces, after contacting each other, positive and negative electric charges were created on the Al surface of the top/bottom layers and the PFA surface of the middle layer, respectively. As the middle layer separated from the top/bottom layer, an electrical current was generated due to the redistribution of the free charges between the two electrodes. Thus, when the middle layer vibrates periodically, a contact-separation process occurred between the electrodes on the middle and top/bottom layers, thereby generating an AC output. Considering the small amplitude of the ventilator (normally <1 mm) during operation, the resonance frequency of the TENG middle layer was developed to be the same as the vibration frequency of the ventilator (~30 Hz) using a specific design to harvest the energy of mechanical vibration to provide sufficient electricity for disinfection (see details in Additional discussion 1). In addition, to guarantee the durability of the TENG, the top and bottom layers were fixed using acrylic to create a closed structure (Figs. 2a and S4).
To investigate its output performance, the V-TENG was fixed on a shaker for frequency sweep experiments (1 Hz to 40 Hz) at a constant amplitude (500 μm). Considering the amplitude of the applied vibration (500 μm) less than the gap distance (2 mm) between the two electrodes, contact can only occur if the amplitude of the middle layer increases due to resonance. As shown in Fig. 2b, the output voltage between the middle and bottom layers was obvious for frequencies ranging from 20 to 33 Hz and achieved its highest output at a vibration frequency of 30 Hz (with a peak-to-peak voltage of 227 Vp-p). This confirmed that the resonance vibration was capable of generating both large amplitudes and sufficient output for our purposes. The output voltages of the electrodes between the middle and top layers showed a similar tendency and also achieved their highest output at a vibration frequency of 30 Hz (Fig. S5). In addition, the output of the V-TENG when driven by various amplitudes (from 100 μm to 500 μm) was also tested. Based on the frequency sweep experiments, the V-TENGs achieved their highest output at the resonance frequency (30 Hz) for all tested amplitudes (Fig. S6). When the vibration frequency was fixed at 30 Hz, the V-TENG can generate an output with a voltage of 120, 172, 180, and 227 Vp-p at the amplitude of 100, 200, 300, and 500 μm, respectively (Fig. 2c). After rectification, the output of the V-TENG was tuned to be DC with an open-circuit voltage of 104 V and a short-circuit current of 62 µA (Figs. 2d and S7). This is sufficient for charging the negative electrode, maintaining the electric field between the positive and ground electrodes, and achieving the electroporation disinfection. The output performance of the V-TENG with various load resistances (from 104 to 108 Ω) after rectification was also tested: a maximum 125 W/m2 of power was achieved when with a load of 106 Ω, indicating the feasibility of using our V-TENG to drive an air disinfection system (Fig. 2e).
Disinfection performance investigation. The disinfection performance of the V-TENG-powered RV-disinfection method for air-transmitted microbes was evaluated using a prototype to simulate for actual applications (Fig. S8). Feed solutions containing a high concentration of bacteria or viruses were added into a super-fine air compressed nebulizer and bacterial or viral bioaerosols were generated by the nebulizer to flow through the duct. The airflow rate in the duct was controlled to be in the range from 0.5 to 2 m/s using compressed gas. The humidity was fixed at 30% using another nebulizer to generate water aerosols in the duct. Both the airflow rate and the humidity were monitored in real-time using integrated sensors. After flowing through the disinfection filter, the airflow with bacteria or viruses was collected in a narrow mouth bottle containing 500-mL of sterilized deionized (DI) water (Fig. S1 and S8). All the bacteria or viruses remained in the collecting water for future quantification. The V-TENG was operated at a constant amplitude (500 μm) and vibration frequency (30 Hz) to drive the RV-disinfection system. The microbial concentration in the air before and after flowing through the RV-disinfection system was tested using standard spread plating (bacteria) and double agar layer (viruses) methods to analyze the disinfection efficiency (details of the microbial quantification process in Fig. S9)35, 36.
The disinfection performance was evaluated using two model bacteria and one model virus. The model bacteria were Escherichia coli (E. coli) and Bacillus subtilis (B. subtilis) which represent Gram-negative and Gram-positive species, respectively. The model virus was MS2, an F+ bacteriophage of E. coli often used as a process surrogate for human enteric viruses. As shown in Fig. 3a, the V-TENG-powered RV-disinfection system achieved complete disinfection of E. coli (>4.1 log removal efficiency corresponding to >99.99% inactivation with no detection of live E. coli in the airflow) at airflow rates ranging from 0.5 to 2 m/s. While almost no E. coli were inactivated (<0.21 log removal efficiency corresponding to <38% inactivation) when the output power of the V-TENG was disconnected. Furthermore, the Gram-positive bacteria (B. subtilis) was completely inactivated at airflow rates from 0.5 to 1.5 m/s, showing similar to the disinfection performance for E. coli (Gram-negative; Fig. 3b). As the airflow rate increased, the disinfection efficiency for B. subtilis slightly decreased and showed a lowered disinfection efficiency: 3.9 log removal efficiency (>99.99% inactivation) at an airflow rate of 2 m/s. This lowered disinfection performance is likely due to the thicker layer of peptidoglycan on the cell membrane of the Gram-positive bacteria37. For the model virus (MS2), the V-TENG-powered RV-disinfection achieved similar disinfection performance to that for E. coli (Fig. 3c). All the MS2 were inactivated completely (>4.1 log removal efficiency corresponding to >99.99% inactivation with no detection of live MS2 in the airflow) at airflow rates from 0.5 to 2 m/s. The plating results (Figs. 3d-f) showed a comparison between the highly efficient microbial (E. coli, B. subtilis, and MS2) inactivation by the RV-disinfection with V-TENG output (right) and control groups without V-TENG output (left) when the airflow rate was set to 2 m/s. In addition, when disinfection was carried out at smaller vibration amplitudes for the V-TENG (from 100 to 400 μm), the power outputs generated from V-TENGs were sufficient to drive the RV-disinfection system to enable high-performance disinfection of bacteria (E. coli) and viruses (MS2). At a 2 m/s airflow rate, no live microbes can be detected at amplitudes ranging from 200 to 400 μm, indicating the complete disinfection. Furthermore, >3.7 log microbial removal efficiency (>99.98% microbes were inactivated) was achieved at an amplitude of only 100 μm at the same airflow rate (2 m/s; Fig. S10).
Air-transmitted microbes are commonly in an unstable and changeable concentration in the actual situation, thus, the disinfection performance of our RV-disinfection method for treating intermittent microbial bioaerosols in the airflow was evaluated. After fixing the airflow rate and the humidity at 2 m/s and 30%, respectively, the nebulizer with the feed solution of bacteria (E. coli) or viruses (MS2) was turned on for 5 min and then off for 5 min to generate an intermittent microbial bioaerosol. Without the power from the V-TENG, the live bacterial concentration in the airflow was similar to the concentration of the total amount of bacterial cells (i.e., particle concentration), whereas when powered by the V-TENG, no live bacteria can be detected in the intermittent bioaerosols (Fig. 3g). In addition, when treating an intermittent bioaerosol containing viruses, the RV-disinfection method also achieved a similar disinfection performance: no live viruses can be detected in the intermittent bioaerosols after passing through the system (Fig. S11). Furthermore, the disinfection performance of the RV-disinfection method was also evaluated by feeding it airflows containing microbes with various concentrations. With the power from V-TENGs, all the E. coli and MS2 in different concentrations (from 102 to 108 colony-forming unit/m3 of E. coli and from 103 to 109 plaque-forming unit/m3 of MS2) in the bioaerosols were completely inactivated (Figs. S12 and S13).
The microbial disinfection performance of RV-disinfection, involving the complete disinfection of E. coli and MS2 at an airflow rate of 2 m/s (corresponding to a treatment time of 0.025 s), is the best performance seen so far based on a review of the literature including airflow rates and treatment times (Fig. 3h and Supplementary Table 1). According to the literature review, one commonly used air disinfection method is separating the microbes on a filter followed by applying antibacterial nanomaterial to achieve disinfection (metal-organic-framework-modified filter; TiO2-film; ZnO-Al2O3)9, 12, 13. Although the separation process guarantees a relatively fast airflow rate (up to 0.7 m/s), the following disinfection process is usually time-consuming (>30 min). In the other common type of the air disinfection method, the airflow carrying the microbes will pass through the antibacterial filters (Fe-mesh)15 or radiations from UV lamps10, 11 without separation to shorten the treatment time (as low as 10 s). However, this approach leads to a decreased airflow rate (ranging from 0.05 to 0.3 m/s). Hence, compared with previously reported air disinfection methods that have a long treatment time and/or low airflow rate, our RV-disinfection enables complete air disinfection at a treatment time of 0.025 s and an airflow rate of 2 m/s. It is clear that our approach is much faster and has great potential for use as a new effective air disinfection method.
Contribution of the macro-mesh negative electrode. One essential precondition for achieving the highly efficient air disinfection at fast airflow is using a macro-mesh negative electrode to charge the microbes to enable the accelerated microbial trapping on the positive electrode surface. To demonstrate the contribution of the macro-mesh negative electrode in charging the microbes, disinfection performance was compared between the two operation models one using charging (charge-model) and the other not (no-charge-model; Fig. 4a). Compared with the charge-model using the macro-mesh electrode for charging the microbes (Fig. 4a; up), in the no-charge-model, the previous ground electrode was negatively charged, taking the place of the macro-mesh electrode, so no electric charging was applied to the passing microbes (Fig. 4a; down). After flowing through the charge-model RV-disinfection system with the negatively charged macro-mesh electrode, high disinfection performance was achieved for both bacteria (E. coli and B. subtilis) and viruses (MS2): >3.9 log removal efficiency (>99.99% microbial inactivation) at a fast airflow (2 m/s; Fig. 4b). However, with the no-charge-model RV-disinfection, only ~0.5 log removal efficiency (68% microbial inactivation) was achieved under the same operating conditions. The significantly lowered disinfection performance of the no-charge-model RV-disinfection is strong evidence indicating the importance of the macro-mesh negative electrode for charging the microbes during rapid air disinfection.
A simulation of particles (diameters from 10-2 to 10 μm) flowing through the macro-mesh electrode was carried out to quantify the electrode’s contact efficiency (percentage of particles contacting the electrode; see simulation details in Supplementary Table 2). The applied four-layer macro-mesh electrode achieved >99.1% and >99.6% contact efficiency of particles with diameters from 0.02 to 0.1 μm (representing viruses) and diameters from 0.5 to 4 μm (representing bacteria), respectively (Fig. 4c). Decreasing the number of the layers significantly lowered the contact efficiency especially for the particles with smaller diameters (i.e., viruses; Fig. 4c). The disinfection performance using different layers of electrodes (from 1 to 4 layers) also confirmed that lowered contact efficiency led to poorer disinfection performance (Fig. 4d). In addition, the macro-mesh structure was confirmed to be the ideal electrode structure owing to it giving the highest contact efficiency compared to other structures (column and slope; Fig. S14).
After flowing through the electrode, the charges carried by each single microbe were measured and calculated. Compared with the trace charges carried by microbes in the air before passing through the electrode (<10-15 C), after contact with the negatively charged electrode, one single E. coli cell or MS2 particle carried charges ~6.1×10-10 or 7.2×10-12 C, respectively (Fig. 4e)38. In addition, the pressure drops due to the RV-disinfection systems with the macro-mesh electrode were measured and compared to that caused by a HEPA filter, the most commonly used air-transmitted pathogen removal method. When using the macro-mesh electrode, the pressure drop was low but increased slightly as increasing the airflow rate: pressure drops of 2, 6, 13, 24 Pa were seen at airflow rates of 0.5, 1, 1.5, 2 m/s, respectively (Fig. 4f). When using a HEPA filter, even at 0.5 m/s of airflow, a 105 Pa of pressure drop was detected, which is >50 times higher than that for the macro-mesh electrode under the same operating conditions. When the airflow rate was increased to 1 m/s, a 200 Pa of pressure drop was detected, reaching the detection limit of the sensor (Fig. 4f). The simulated airflow field before and after flowing through the macro-mesh electrode also indicated only a limited impact of the electrode on the airflow (Fig. 4g and see simulation details in Supplementary Table 2).
In the RV-disinfection process, when airflow passes through the negatively charged macro-mesh electrode, the bacteria and viruses in the air will first come into contact with the electrode surface and become charged. These negatively charged microbes will then flow between the integrated positive/ground electrodes and be immediately trapped on the positive electrode surface by the electrostatic attraction to achieve disinfection even at a fast airflow rate (2 m/s; see calculation details in Additional discussion 3). This accelerated charging/trapping process overcomes the speed limitations of the nanowire-assisted electroporation, where the time-consuming process for microbes to approach the electrode surface slows down disinfection, and thus, our approach enables the rapid air disinfection (~m/s; >200 folds the flow rate seen in water disinfection).
Disinfection mechanisms investigation into the nanowire-modified positive electrode. To investigate the importance of the nanowire structure for enhancing the localized electric field, disinfection performance between positive electrodes made of Cu3PNWs and copper phosphide nanoparticles (Cu3PNPs) was evaluated and compared using bacteria (E. coli and B. subtilis) and viruses (MS2). The Cu3PNPs-modified copper plate (Cu3PNP-Cu) electrode was fabricated by exposing the Cu(OH)2NW-Cu electrode to a higher temperature of 180 °C for 2 h during the phosphidation process. Instead of maintaining the nanowire structures in the same way as at the lower temperature (120 °C, Fig. 5a; left), the Cu(OH)2NWs melted at 180 °C, as such, nanoparticles formed uniformly on the surface of the copper electrodes (Fig. 5a; right). When using the Cu3PNWs-Cu electrode, the RV-disinfection system achieved >3.9 log removal efficiency (>99.99% inactivation) for both bacteria (E. coli and B. subtilis) and viruses (MS2) at 2 m/s of airflow. However, when using the Cu3PNP-Cu electrode, the RV-disinfection system was ineffective on the tested model microbes (<0.15 log removal efficiency corresponding to <29% inactivation) under the same operating conditions. This great difference in disinfection performance between the Cu3PNW-Cu and Cu3PNPs-Cu electrodes is caused by the unique geometry of nanowires that enhance the localized electric field to achieve electroporation disinfection. Furthermore, the electric field simulation in Fig. 5c showed that when powered by a V-TENG after rectification (100 V DC), the electric field near the Cu3PNW tip was enhanced (>108 V/m), which is sufficient for microbial electroporation disinfection (see simulation details in Supplementary Table 3).
To further demonstrate the disinfection mechanisms at work during RV-disinfection operation, other potential disinfection mechanisms including chemical oxidation, intracellular reactive oxygen species (ROS) generation, and toxicity of the released copper ion (Cu2+) from the positive electrode were also investigated. Firstly, chemical oxidation was evaluated using radical scavengers that can react quickly with generated oxidative species (normally ·OH and ·O2-) to eliminate oxidation39. Isopropanol (IPA; ·OH scavenger; ~1 mM) and benzoquinone (BQ; ·O2- scavenger; ~1 mM) were added to the microbial feed solution, respectively, and included in the bioaerosol generated by the nebulizer. After flowing through the RV-disinfection system at 2 m/s of airflow, the added radical scavengers showed no impact on the disinfection efficiency for both bacteria (E. coli and B. subtilis) and viruses (MS2), indicating no chemical oxidation during the RV-disinfection (Fig. 5d). Secondly, when bacteria come into contact with the electrode surface, intracellular ROS may be generated due to charge transfer between the bacteria and electrode, which may cause inactivation19, 40. Compared with a positive control (0.1 mM H2O2), only trace intracellular ROS was generated in bacteria (<3% intensity of the positive control), indicating the minor contribution of ROS to RV-disinfection (Fig. 5e). Thirdly, the airflow (0.5 m3) containing Cu2+ released from the positive electrode after flowing through the RV-disinfection system was collected in 500 mL of DI water, and the concentration of Cu2+ in the collecting water was evaluated. Owing to the robust physical structure and chemically inert features of the Cu3PNW-Cu electrode, only 2 µg/L of Cu2+ was detected in the collecting water (~3 orders of magnitude lower than the standard for safe drinking water; 1000 µg/L). This indicated the ineffectiveness of the released Cu2+ on RV-disinfection (Fig. 5f)20.
The disinfection mechanism was further confirmed to be electroporation based on a microbial morphology analysis using scanning electron microscopy (SEM; for bacteria) and transmission electron microscopy (TEM; for viruses). After RV-disinfection at a fast airflow (2 m/s), both Gram-negative (E. coli; Fig. 5g) and Gram-positive (B. subtilis; Fig. 5h) bacteria showed electroporation pores (~100 nm) on the surface17. TEM was used to characterize MS2 before and after RV-disinfection due to the smaller viral size (~50 nm). A negative staining method was used to investigate whether the capsid integrity of MS2 was maintained41. After RV-disinfection, the MS2 showed dark contrast, indicating that the inside of the MS2 was stained and the capsids were damaged (Fig. 5i).