We conducted HER using Pt deposited Au film with mild hydrophilicity (CA = 56°) as the working electrode. Similar to those typical polarization curves, the overpotential losses can be divided into three parts34–36 (Fig. 1A): activation overpotential (ηa)15,37, ohmic overpotential (ηohm)38,39, and concentration overpotential (ηconc)35,40−41. However, as the electrode surface was treated by oxygen plasma to strengthen the hydrophilicity till water droplet CA drop to 12° (Fig. 1A inset), an obvious extra HER overpotential, ~ 100 mV as compared with the electrode without oxygen plasma treatment, emerged, which we define as ηi, the overpotential at initial stage of gas evolution reactions. By contrast, as the reaction switched to the no-bubble redox of potassium ferricyanide on the two identical electrodes with/without the oxygen plasma treatment, the two reduction curves overlap perfectly (Fig. 1B and Supplementary Fig. 1), indicating the extra overpotential (ηi) should be related to the new (gas) phase formation.
Increasing overpotentials from 50 mV to 200 mV (vs RHE) with an interval of 50 mV were applied on oxygen plasma treated Pt/Au electrode to check the bubble-effect. As shown in Fig. 1C, there are no visible bubbles on the electrode surface under small overpotentials (50 and 100 mV). During this period, the current density remains low (≤ 1 mA/cm2, the blue dots in Fig. 1A corresponds to the blue panel in Fig. 1C). The current ramps up exponentially only when the overpotential is sufficiently high (e.g., 150 mV) and visible bubbles start to emerge on the electrodes. With the further increase of the overpotential (e.g., 200 mV), more macroscopic bubbles are generated on the electrode, whose growing and detaching induce strong current fluctuations (orange panel in Fig. 1C, and the organic dot in Fig. 1A).
The above “current fading” experimental phenomena should be relative to the NBs formation at the electrode/electrolyte interface before the appearance of macrobubbles under a relative large potential window (nearly 100 mV) after the oxygen plasma treatment42. To get further deep insights into the interface behaviors of electrode/electrolyte, SPRi technology, a method with high sensitivity to dielectric constant change at the nanoscale43–46, was applied to investigate the “invisible” NBs at the surface of Pt/Au prism electrode after careful verification (Supplementary Fig. 2). And, the applied overpotentials are restricted to lower than 100 mV to avoid visible bubbles’ formation.
The experimental setup of the electrochemical SPR (EC-SPR) was established based on the Kretschmann configuration47 to explore the behaviors of NBs (Fig. 2A). The polarized incident light (808 nm) was directed onto the Pt/Au film via a BK7 quartz prism, and the reflected light was imaged with the objective. At the same time, a SPR response (variation of reflectivity) from the totally inner reflected light was obtained. Since the reflectivity is highly dependent on the dielectric constant, as a new gas phase forms, namely, the evolution of bubbles, there would be considerable dielectric constant change, and the reflectivity change can thus indicate the bubble-coverage ratio. The control experiment was conducted with a certain area totally covered by a planted macrobubble, and the reflectivity can reach up to the maximum value of ~ 36%, which is also in accord with the theoretical calculation (Supplementary 3), which is much higher than that of totally covered by the common applied DNA molecules (7%). Therefore, the variation of reflectivity of SPR of generated NBs from the totally inner reflected light can be regarded as a bubble-coverage ratio.
After the oxygen plasma treatment of electrode, as conducted at the overpotential of 30 mV (-30 mV vs R.H.E. electrode) with the scanning rate of 5.0 mV•s− 1 in a 0.05 M H2SO4 solution, the current density rapidly decreases in 5 min and gradually reaches to a plateau after 20 min (Fig. 2B), accompanied by the brightening of typical SPR images of the whole prism (Fig. 2C), as well as a fast increase of reflectivity reaching up to ~ 3%, which implies the formation of NBs with the coverage of nearly 8% on the electrode (100% * 3% / 36%).
Since the SPR imaging has a lateral resolution at mainly micrometer scale, we performed an in-situ time-dependent AFM test on a hydrophilic electrode within a 10⋅10 µm2 area under the same reaction conditions (Fig. 2D) to source the time-dependence function of the current density and the reflectivity. Profile details of each NB, including the height, the contact area can be obtained by AFM after tip-correction, which was conducted by scanning a standard substrate with given size (280 x 200 nm2), and the clear image verifies the tip precision (Supplementary Fig. 4). Before the reaction, the roughness of the Pt/Au surface was verified as low as 1.3 nm (Supplementary Fig. 5). At the very beginning of the reaction (~ 1 min), there are a few tiny white spots accounting for only 0.4% coverage (the ratio of the total contact area of NBs to the electrode area.) in the whole area, which are further confirmed as NBs by showing negative signal in the force profile (dim spots in Supplementary Fig. 6). As the working time prolongs from 1 to 30 min, the coverage of NBs increases from 0.4–8.2%, as evidenced by the 3D-view AFM images (Fig. 2E), with some NB agglomerates (Supplementary Fig. 7). The evolution of NBs’ coverage, varying from fast increase to plateau, matches well with the variation of current density and the reflectivity of SPR images (Supplementary Fig. 8). Accompanied by the continuous formation of NBs on the electrode surface, the current density reaches an equilibrium value of 0.083 mA cm− 2.
As the overpotential is proportional to the driving force for the growth of NBs, various overpotentials (10 mV to 50 mV) of HER were applied to induce variations of current density and SPR reflectivity (Fig. 3A and B). As conducted at the overpotential of 10 mV for 10 min, the system tends to approach dynamic equilibrium state with the current density of 0.047 mA cm− 2 and the reflectivity of 1.4% after the initial rapid decrease of current density and increase of reflectivity. As the applied overpotential increases, both the current density and the reflectivity rapidly reach to corresponding new plateaus (current density plateaus of 0.050 to 0.069, 0.095, and 0.157 mA cm− 2, corresponding to the given overpotentials of 20, 30, 40, and 50 mV, respectively). Accordingly, the reflectivity exhibits the same rising trend (from 1.5–1.7%, 2.0%, and 2.7%) as the current density (Fig. 3C). This indicates that each overpotential can supply certain driving force to form NBs with given curvature, and enable a new balanced state with an equilibrium current density. After normalizing the time-dependent current variations (Supplementary Fig. 9), it can be found that the current density reaches equilibrium with essentially the same time at different overpotentials, as well as the changing trend of current (Supplementary Fig. 10). Correspondingly, the brightness of SPR images of the equilibrium states also rise faster with the increase of overpotential but terminate at the same time point (Fig. 3D). As revealed by the top-view and 3D-view of the AFM measurement (Fig. 3E, F), the coverage of equilibrium NBs surprisingly maintains nearly constant as 7% ±1% under different overpotentials, besides more agglomerates appear under higher overpotentials (e.g. -50 mV), which indicates that the brightening of SPR images would be mainly attributed to the variation of NB morphology/height.
In the SPR configuration, the excited evanescent wave usually propagates tens of micrometers in lateral direction, thus the reflectivity is sensitive to the interfacial variation. As there are species adsorbed or generated on the given surface, the localized evanescent wave would be greatly attenuated and the reflectivity would increase. By contrast, in vertical direction, the evanescent wave is exponentially damped as away from the interface (Supplementary Fig. 11A), so that the reflectivity is not sensitive to the height of NBs, excepted for the bubble edge. For the cap-shaped surface NBs, their edge region is with rather small height, usually lower than 10 nm, and the edge part of evanescent wave would be partially attenuated, not as fully as the central part (Supplementary Fig. 11B). As a result, when interfacial NBs further grow with the increase of contact angle, the edge part would be thickened, and the corresponding localized evanescent wave would be further attenuated slightly, leading to a limited increase of reflectivity (Supplementary Fig. 11C).
Deep analysis of the AFM measurements was applied to get more detailed structural parameters of NBs to reveal how the SPR images get brighter under the same bubble coverage. As shown in Fig. 4A and 4B, with the height (H) and the contact diameter (D), the curvature radius (r) of the NBs can be calculated from the equation \(r=\frac{{H}^{2}+{D}^{2}/4}{2H}\), and thereby the bubble CA can also be obtained. Typically, under a constant overpotential of 30 mV, a few embryo NBs nucleate stochastically on the electrode surface within 1 min, as an initial pinning state with an average CA of ~ 26° (H=7 nm, D=62 nm, and r=74 nm, corresponding to 19.5 bar). Subsequently, massive NBs form in the next 5 min, and the size and shape of NBs also change rapidly to reach CA of ~ 45° (H=13 nm, D=72 nm, and r=51.5 nm, corresponding to 28 bar). As the reaction time is extended to 30 min, the coverage of NBs approaches the constant value of 8.2% (Fig. 2D), and the morphology also stabilize (CA=47°, H=15 nm, D=74 nm, and r=51.5 nm, corresponding to 28 bar), indicating the dynamic equilibrium state. The analyses indicate that at a given overpotential higher than that required for NB nucleation, the interfacial NBs grow rapidly with fast increasing CA (from 26° to 45°), H (from 7 to 15 nm), but limited change of D (from 62 to 74 nm). Namely, the three-phase boundaries move outward a little within the first 8 min, then reach to a dynamic equilibrium state with constant morphology and pinning contact lines. While the curvature indicator, r, decreases rapidly at first and approaches to a plateau at last (from 74 to 51.5 nm) as evidenced by the time-dependent statistics of AFM measurement (Supplementary Fig. 12). It should be noted that the constant contact diameter (CCD) mode is also nearly applicable to describe the NBs growth features, where the diameter only expends from 62 nm to 72 nm (16%) while the height is increased from 7 nm to 13 nm (nearly 2 times). It is also closely related to the “rising-up” growth mode, which bridges the growth behaviors of NBs and the impact on overpotential, based on the well-known characteristic CCD mode.
According to the statistics of the NBs’ dynamic equilibrium states under different overpotentials from 10 to 50 mV (Supplementary Figs. 13 and 14), the average values of CA gradually increase from 40o to 65o, and H simultaneously climbs from 10 to 19 nm, while D only slightly varies from 64 to 68 nm. This indicates a stricter, nearly CCD variation mode of the NBs with their three-phase boundaries steadily pinning on the surface (Fig. 4C and D) than the time-extension case. Such CCD evolution mode leads to a decrease of r from 56 to 40 nm; Correspondingly, the internal pressure of NBs would be increased by ~ 40% according to Laplace pressure calculation. It explains the reason why the initiative ηi is much more obvious after oxygen plasma treatment: the plasma treated Pt/Au surface is of higher hydrophilicity, which means the extension of bubbles’ zones or movement of the contact line into liquid phase would be more difficult (Fig. 1A). As surface confirmed by the variations of the SPR images and the curves with different oxygen plasma treatment time, NBs are more likely to be retained on the electrode surface with higher hydrophilicity (aerophobicity) (Supplementary Fig. 15).
Moreover, it is further found that the change in coverage is rather limited (< 1.5%) at various overpotential (10–50 mV, Supplementary Fig. 16), and the number density (ρ) of NBs is almost unchanged (Fig. 4B and 4D), indicating that the increased overpotential prefers to promote the “pin-rise” growth of formed NBs rather than the new bubble nucleation. As a result, the reflectivity variation and the brightening of the SPR images (Fig. 3B and 3D) under different overpotentials can be mostly attributed to the increase of bubbles’ height, as the evanescent wave on Pt/Au surface can be extended to the height of ~ 200 nm based on the applied polarized incident laser of 808 nm in principles (Supplementary Fig. 11A)48. The results reveal that the equilibrated geometry of formed interfacial NBs tightly depends the applied overpotential: the higher applied overpotential causes the higher chemical potential of the electrochemically generated gas, corresponding to the higher internal pressure of the raised interfacial NBs (with smaller curvature radius).
Since the operando electrochemical cell in our experiments can be regarded as an open system without sealing, the high pressure inside NBs (26–36 bar) would lead to supersaturated environments which release H2 into the bulk solution besides into bubbles. Thus, the decrease of r value at higher overpotential would increase the concentration gradient between the interfacial NBs and the bulk aqueous phase, thereby enhance the outflux of H2 from NBs to the bulk phase, to generate overpotential-dependent residual current (Fig. 3A and Supplementary Fig. 17). When the applied potential is further increased over the threshold, the overhigh internal pressure caused by the greater CA will eventually cause the sudden expansion of the three-phase contact line (i.e. de-pinning), which breaks the dynamic equilibrium between the chemical potential of NBs and the applied overpotential (and residual current). The depinning is accompanied by a sudden increase of the bubble radius and significant decrease of the gas chemical potential, leading to accelerated generation of massive amounts of gas and rapid extension of NBs and formation of macroscopic bubbles.
To uncover the molecular mechanism of surface pinning effect in NBs growth on a flat electrode surface during the GERs, as well as the corresponding relation between NB geometry and the overpotential, atomistic molecular dynamics (MD) simulations are carried out to investigate the interfacial NB formation process using an algorithm to mimic the driving force (analogous to the electrochemical overpotential) with the frequency F of gas creation attempts49–51. The whole simulation system is divided into three regions: the empty reservoir, the electrolyte layer, and the substrate with a cylindrical hydrophobic region (bubble-generation region) with weaker interaction parameters, as well as the surrounding hydrophilic region with stronger interaction parameters50,52. After the full relaxation of the whole system without any gas molecules, we start the generation of H2 molecules by applying a certain driving force F = 0.4 ps− 1 (one reaction attempts every 2.5 ps), and the formation process of the NB is shown in Fig. 5A. In agreement with the experimental observation that the initial nucleation of interfacial NBs is easy, the MD simulation shows a rapid nucleation of NB on the hydrophobic region of electrode, where the dissolved H2 molecules tend to gather on the surface and show pancake morphology. Then, the initial growth of NB follows a triple-line-extension mode with a super large CA until the pancake gradually occupy the whole hydrophobic area of the electrode. After that, the contact line of NB is pinned by the hydrophobic/hydrophilic boundary, and the growth of NB starts to follow a CCD mode, with the CA and the bubble height being gradually increased by the continuous injection of H2 molecules. Meanwhile, accompanied by the increase of CA, the growth rate of NB becomes lower and gradually approaches to 0, and finally stops with a CA closed to 90° 53, which is almost the same degree on different sized substrates (Supplementary Fig. 18). By comparing the CAs and curvature radii with different driving forces (Fig. 5B and C), it is confirmed that the equilibrate CA and the curvature radius of the pinned NB are respectively increased with the increase of driving force (applied overpotential). Furthermore, the higher internal pressure of NBs under higher overpotentials is also confirmed by the MD simulation (Supplementary Fig. 19). Therefore, the simulated growth process of NBs is consistent with the experimental observations as well as previous predictions54.
Based on the experiments and simulations, a time-dependent bubble-current model is proposed to quantify the relation between the residue current and NBs’ morphology and coverage (Fig. 5D). For a typical process at a certain overpotential, the total current is generated on the electrode surface exposed to electrolyte (is), and also the outflux from NBs.
i = iNB+Is (1)
There is no NB formed on the electrode at the very beginning (t0), so the contribution to the current i (blue line) is solely the exposed electrode substrate is (green line). It decreases as NBs form and anti-potential works. Meanwhile, a supersaturated gradient (Fig. 5E) would form nearby the surface of each NB. The supersaturated gradients nearby NBs would release H2 molecules into the bulk solution (the outflux of H2). To maintain the dynamic equilibrium, more electrochemically generated H2 is required to replenish such outflux diffusion loss; here we define as “iNB” (red line). By assuming the same concentration gradient nearby each NB, the total outflux diffusion of H2 molecules into the bulk solution on the whole electrode is proportional to the number (coverage) of NBs.
As more and more NBs form on electrode, iNB continuously increases and reaches the plateau, the equilibrium state (teq). Accordingly, is decreases until it reaches zero. The equilibrium means both the NB coverage and the supersaturated gradients remain unchanged, and the final NB distribution can be approximately regarded a “close-packed” structure (Fig. 5E). According to the relative steady total coverage of ~ 7%±1% (blue line in Fig. 5F) by NBs at the equilibrium state at different overpotentials (e.g., 10–50 mv) at the initial stage (Fig. 5F), we can infer that every NB would affect the surrounding zone about 13 times of NBs themselves. In contrast to the unchanged total coverage, the NBs’ profile (i.e., r) strongly depends on the applied overpotentials. Higher overpotential (\(\eta\)) endows the NBs with higher internal pressure as well as higher surrounding supersaturation gradients (bluer background in Fig. 5G, V1 < V2) according to the Young-Laplace equation, namely, higher outflux current iNB (red line in Fig. 5F).