Emergence of the highly virulent PRRSV isolate in the production system. Four different clades of the newly emerged highly virulent PRRSV were detected (c1-c4) (Fig. 1). The first detection (c1) of the new highly virulent strain occurred before the start of the present study, in farm M2 in January 2020; no other outbreaks occurred until the beginning of 2021. In March 2021, two new outbreaks of the highly virulent strain were reported. The first occurred in farrow-to-finish farm M8 (c2). This same virus was later found in nursery N4b (June 2021). The second (c3), appeared in nursery N7 in March 2021, and shortly thereafter (April 2021 onwards) in nurseries N5 and N6a, and in June 2021 in farm M7. The fourth clade (c4) appeared in May 2021 in the nucleus Nu4 and then spread to M7 in June that year. The source of infection for the original outbreak of each clade could not be identified. Subsequent outbreaks in other farms were likely the result of the movement of animals to nurseries. All other farms remained with its previous PRRSV status as of December 2020. Supplementary material 1 shows the chronology of positive PRRSV detections in the system.
Evolution of the newly emerged PRRSV isolate. Next, we analyzed the diversification of the newly emerged highly virulent PRRSV isolate in comparison to the isolates previously present in the system (Fig. 1). The substitution rates (expressed as percentage of yearly changes in the whole genome) for the newly emerged strain ranged from 0.33–1.11%, compared to 0.03%-0.17% for the previous PRRSV strains present in the system. In contrast, the mean nucleotide diversity was similar between the newly emerged and the previous strains (0.21–0.93% versus 0.37–0.63% for the pre-existing ones). In general, the highest rates within the genome were observed for segments nsp2, ORF3, ORF4, ORF5, with nsp9 and nsp10 showing the lowest. Of note, the pattern was not different when newly emerged or previous strains were compared. The highly virulent isolate was identified as a mosaic, with a backbone derived from a strain related to the isolate PR40 (Canelli et al., 2018) that incorporated four recombinant segments. During the study, an additional recombination event involving nsp9 was detected in all isolates of c2. A new recombinant isolate was detected in nursery N5 in July 2021. In this case, the virus contained the backbone of a vaccine strain (UNISTRAIN®), with a recombinant segment in ORF1b (region encoding nsp9) derived from the highly virulent PRRSV isolate. Supplementary material 2 shows the recombination events found for the newly emerged strain.
Impact of the infection by the newly emerged PRRSV virus on PRRSV vaccinated farms. To analyze the impact of the infection in different farms, productive data of farms M2 (c1), M7 (c3 and c4) and Nu4 (c4) were examined. These farms were infected at different moments of the dissemination of the new highly virulent strain (January 2020 to April 2021). M2 had been detected as positive stable for a Spanish clade of PRRSV-1 before January 2020, when reproductive problems started again; in that case caused by the highly virulent PRRSV strain. M7 was PRRSV positive stable until December 2020, when a reproductive outbreak characterized by abortions started. Nu4, that was positive for a Spanish clade of PRRSV1, suffered a reproductive outbreak starting April 2021 (confirmed in May 2021).
Table 1 and Figs. 2 and 3 summarize the impact of the infection on productive parameters of the examined farms. Supplementary material 3 shows the impact of the disease on the actual number of weaned piglets versus the expected values. Supplementary material 4 shows the excess on mortality in nurseries. In M2, probably one of the first farms infected by the emerging highly virulent strain in Spain, the impact of the infection was devastating. For 13 consecutive weeks the abortion rates surpassed 25% reaching 71% some weeks; the return to baseline production required 17 weeks. In this farm, the death rate of fertile sows was affected for 39 weeks after the onset of the outbreak, with a weekly average of 6.5%. During the outbreak, mortality of suckling piglets was little affected because summing up abortions, stillbirths and mummies some weeks the count of weaners was close to zero.
In M7, infected by the strain of increased virulence 11 months later (December 2020), the impact was more persistent. Thus, abortion rates reached on average only 11%, but 42 weeks were required to return to the baseline. Interestingly, in M7 the proportion of mummies was very high (6.8%) for 40 weeks. In this case, mortality of sows was lower and non-significantly different from the rates before the outbreak. Mortality of suckling piglets was not restored to normal values before the 43rd week after the onset of the outbreak.
In Nu4, the abortion rate increased less than in the other two farms (5.9% on average) and the return to baseline only required 12 weeks. In contrast, the proportion of stillbirths and mummies remained elevated for more than 39 weeks. The sow death rate although lower (2.5%) when compared to M2, remained elevated for 39 weeks in comparison to the pre-outbreak values. Suckling piglet mortality remained elevated for more than 39 weeks.
For comparison purposes, for breeding farm M4, that had been infected endemically with PRRSV since before 2019, the average figures for the period 2019-2020-2021 were: abortion rate: 2.3%±1.03%; mortality rate of fertile sows: 1.3 ± 1.2%; stillbirths: 9.2%±2.0%; mummies: 0.4 ± 0.09/litter, pre-weaning mortality: 14.3%±2.6%.
Nurseries N2 and Nu4-nur that were filled with animals from M7 and Nu4 were also followed (Figs. 4a and 4b). In both cases, the impact on mortality from weaning to the end of the nursery phase was evident, reaching peaks of almost 60% in N2. Return to normality required several months. The feed conversion index and the average daily weight gain were severely affected as well.