Due to the exploration and exploitation of unconventional oil and gas, the drilling engineering conditions of oil and gas wells are getting more complicated. [1] Due to the influence of subsequent operations such as perforation, fracturing, and mining, the cement sheath may crack under various complex stresses due to its brittleness, which leads to the failure of wellbore sealing integrity. [2] In the case of serious impact, it may even lead to the abandonment of oil and gas wells.[3–5] Therefore, we need to increase the elasticity of cement stone to keep the cement sheath from cracking and destroying the long-term sealing integrity of the wellbore.[6] Improve the ability of Silicate Cement to withstand external damage, as well as the plastic deformation ability of cement stone, to assure long-term cementing effect.[7–9]
One of the most effective methods to decrease cement cracking is to add elastic material to the cement. At present, rubber, resin, and latex are being used as the primary materials to increase the elasticity of Silicate Cement.[10–12]
Rubber, such as waste tire rubber powder and natural rubber powder, has good durability, thermal insulation, and frost resistance. By filling in the cement stone, the cement stone can become more elastic.[13, 14] When the cement stone is put under force from the outside, the rubber particles filled in the cement stone can absorb part of the impact energy and buffer the stress.[15] This increases the cement stone's resistance to outside harm. Rubber has been applied in Silicate Cement.[16] However, rubber has hydrophobic surfaces and are not compatible with cement slurries, and its temperature resistance is not strong, which is difficult to meet the cementing needs of complex oil and gas wells.[17, 18] To improve cement stone's elastic properties, epoxy resin requires a curing agent to form an elastomer.[19] However, the commonly used curing agents are highly toxic and will bring environmental safety problems.[20] In Silicate Cement, latex forms a continuous polymer film, which improves cement stone's elasticity.[21]
Styrene butadiene latex is a kind of latex commonly used in cement.[22, 23] It has developed rapidly in cementing additives and has become a research hotspot at home and abroad.[24] In Ramón's study, oil-well cement will be affected by the addition of styrene butadiene latex. The results showed that styrene-butadiene latex improved oil well cement's elastic properties.[25] In Sun's study, the pore structure of cement stone will be impacted by styrene butadiene latex. Styrene-butadiene latex particles provide a filling effect that makes the cement stone more compact.[26] Guo applied styrene-butadiene latex to cement after grafting modification. It substantially improved the cement stone's elasticity and its capacity to withstand crushing impact.[27] However, the existing liquid styrene-butadiene latex has poor stability, easy stratification, weak temperature resistance, and problems such as easy demulsification and easy foaming during mixing.[28, 29] Therefore, it is necessary to improve the performance of styrene-butadiene latex and solidify it to make powder. While improving its temperature resistance and dispersibility, it can also effectively avoid problems such as demulsification and foaming during liquid use, improve the transportation and storage convenience of styrene-butadiene latex, and broaden the application prospect of styrene-butadiene latex.
This study introduced 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS) and Fumaric acid (FA) to improve the dispersion performance of styrene-butadiene latex. At the same time, the styrene-butadiene latex was dried by microwave drying method to obtain anionic styrene-butadiene latex particles. And styrene-butadiene latex powder was added to Silicate Cement as elastic material.