Photopolymerization is a light-induced reaction, which converts liquid monomer and prepolymer into solid polymers, and these reactions require the use of an appropriate photoinitiator[1–4]. The advantages of photopolymerization technology are in terms of economical, efficient, energy saving, enabling and environmental friendly[5, 6]. Due to unique technical advantages, photopolymerization has been widely used in popular applications such as coatings, inks and adhesives. In addition, photopolymerization also plays an irreplaceable role in advanced high-technology purposes such as 3D printing[7], microelectronics[8] and biological materials[9]. Photoinitiators are a key component in the photopolymerization systems because they have a significant influence on the photopolymerization rate and the performance of photopolymerized materials[10–13]. In recent technology, heat-assistant light curing 3D printing become popular[14], which requires cured materials to achieve high curing degree and thermal stability, to guarantee strong mechanical properties. Thus, photointiators with rapid initiating rate also need good thermal stability.
Radical photoinitiator can absorb light in the ultraviolet (250–420 nm) or visible region (400-800nm), generate free radicals, and induce the polymerization of monomers to cross link[15–16]. One-, two- and multi-component photoinitiators have been reported for visible light range to match present applications[17–23]. Radical photoinitiators based on conjugated skeleton including carbazole[3, 18, 24–27], phenothiazine and thioxanthone [28] exhibit broad absorption bands. Conventional commercial photoinitiators ensure the wide development of photopolymerizations in practical applications in terms of rapid photoinitiation speed and high photopolymerization conversion[29]. Under 405 nm LED irradiation, commercial phosphine oxide (TPO) is commonly used [30, 31].
New symmetric-structured photoinitiators have been synthesized possessing comparative photoinitiation efficiency and good sufficient thermostability. Hu et al. have synthesized a series of symmetric bifunctional photoinitiators comprising oxime-ester moieties as latent initiation functionalities and conjugated carbazole as chromophores in an electron acceptor (A)-π-electron donor (D)-π-electron acceptor (A) structure for reliable 3D printing process under visible light[27]. Xu et al. have developed six ketones as visible light sensitive photoinitiators in combination with an amine and an iodonium salt for the free radical polymerization of acrylates upon LED irradiation at 405 nm[32]. Deng et al. have designed and synthesized a series of bis-chalcone-based visible light photoinitiators with the maximum absorption wavelengths redshifted, formulas in three-component system including iodonium and amine for coating and low migration ratio[33]. Zhu and co-workers have developed outstanding homosubstituted thiazolothiazole-based photoinitiators coupled with one or two additives exhibiting effective photoinitiation abilities on both the free radical and the cationic photopolymerization upon the light irradiation from LED@410 nm with minor shrinkage[34]. Jia and co-workers have reported the designing of symmetric D-π-A structures, which extend π-conjugation, gain good intramolecular charge transfer (ICT) characteristic, and at the same time good initiating ability[35]. Therefore, a proper molecular design based on symmetric structures have a great attraction on developing more efficient photoinitiators, which may provide new characteristics for present applications.
Pyrrole is a five-membered ring heterocycle characterized by an easiness of chemical modification, low oxidation potential, high thermal and chemical stability.[36] Recently, pyrrole is found by researchers to be an interesting scaffold for the design of photoinitiators[37]. Xue et al. obtained high final monomer conversions with the symmetric bifunctional pyrrole-based dyes, which exhibit high reactivity due to high rate constants of intermolecular interactions and generation of efficiently initiating radicals[36]. Xue et al. also have studied a pyrrole-based enone dyeto react with amine as additive and combined with commercial iodonium salt [38].Tang et al. have developed a conjugated 1,3-bis(1-methyl-1H-2-yl)prop-2-en-1-one with two pyrrole rings as high-performance LED photoinitiator [39]. This photoinitiator has a high molar extinction coefficient from 365 to 425 nm, and interacts with a commercial diphenyliodonium salt to initiate cationic and free radical photopolymerization. These results demonstrate pyrrole groups are optional functional building blocks for radical photoinitiators. Li and co-workers have reported a novel synthesis route to obtain a bifunctional pyrrole-carbazole-based photoinitiator via one-step reaction, exhibiting excellent absorption at 405 nm and the ability for hydrogen donation used to sensitize commercial triarysulfonium salts and extend the absorption window of the onium salts into the visible light region[41]. As mentioned above, the five-membered heterocyclic thiazole modified by symmetrically substituted groups as both photoinitiators and dyes for 3D printing under violet LED, which also indicates good potential of five-membered heteroaromatic rings in long-wavelength photopolymerization[34]. Li et al. have designed three novel pyrrole chalcones with D-π-A structures were designed and characterized as Norrish II photoinitiators. The photochemistry activity with common amine coinitiator of pyrrole chalcones exhibited the excellent initiating ability for blue LED free radical photopolymerization of acrylates via photopolymerization kinetics. [42]Therefore, pyrrole and other five-membered heterocyclic rings can be promising candidates for long-wavelength photopolymerization and have good photoreaction activity with co initiators and commercial photointiators. In recent study, symmetric -CF3 groups introduced on pyrrolo[3,2-b]pyrrole core generate a A-D-A molecule structure for radical photopolymerization. The introduction of -CF3 bring an extended absorption band as compared with that previously symmetric bifunctional by -NO2 only as UV photoinitiator. The -CF3 groups were found as substituents to improve the photoinitiation ability of pyrrolo[3,2-b]pyrrole photoinitiators under LED of 405 nm.
In this work, we focused on 1,4-dihydropyrrolopyrroles discovered by Gryko and coworkers [43, 44]. A photoinitiator, 1,4-bis(4-bromophenyl)-2,5-bis(4-(trifluoromethyl)phenyl)-1,4-dihydropyrrolo[3,2-b]pyrrole (PyBF), with symmetric bifunctional trifluoromethyl end groups was synthesized through one-step aldehyde–ketone condensation reaction. The visible light initiation ability of PyBF, relationships with different components and surface morphology of the corresponding cured materials has been studied. PyBF was not only investigated as one-component free radical photoinitiator by itself under LED lamps of 365 nm and 405 nm, but also studied for co-initiation with either amines or commercial photoinitiators (TPO) under 405 nm. Both acrylate prepolymer and monomers have been applied to the photopolymerization formulas. The thermal stability of PyBF was compared with TPO. The surface morphology of the cured materials from different photopolymerization systems containing PyBF has also been explored by scanning electron microscope (SEM). The potential pyrrole photoitiator for rational design is worth expected.