Living polymerization has made remarkable progress and is indispensable for the development of functional polymeric materials1–3. The history began with the discovery of living anionic polymerization of styrene by Szwarc in 19564–6. Living anionic polymerizations of styrene and (meth)acrylic monomers often use alkali and other metal-based nucleophiles as initiators, which react with the monomers to produce relatively stable carbanions and enolates7–10. The propagating anionic species continues living chain growth to afford the polymer chain (Fig. 1A). However, there is still room for improvement of living anionic polymerizations, which generally require one molecule of the metal initiator per polymer chain, the removal of moisture, and stringent conditions at low temperature.
On the other hand, “living” cationic and radical polymerizations, which proceed via less stable propagating species and fast propagation relative to slow initiation, were realized with the presence of dormant species in the 1980s and 1990s, respectively11–27. In these polymerizations, the dormant species are indispensable in allowing all polymer chains to grow evenly via reversible deactivation of the propagating species28, 29. Thus, these controlled/“living” radical polymerizations should be called reversible deactivation radical polymerization (RDRP) in accordance with IUPAC recommendations30. Reversible deactivation can be attained by halting the propagation of a polymer chain temporally by either reversible termination or reversible chain transfer. A typical example of the former is nitroxide-mediated polymerization (NMP)17,18, while an example of the latter is reversible addition-fragmentation chain transfer (RAFT)24 polymerization (Fig. 1B). Although dormant species are not necessary present in living anionic polymerizations, the inherent issues mentioned above may be overcome by the presence of appropriate dormant species; reversible chain-transfer agents could diminish the ratio of metal initiators per chain, while reversible termination could tame fast propagation. Whereas dormant species or reversible chain-transfer agents, such as silyl ketene acetals31,32 and alkylmagnesium species33,34, have been used in anionic polymerization, these issues remain challenging.
Here, we propose proton transfer anionic polymerization (PTAP) with acidic C–H bonds used as the dormant species activated with base catalysts for anionic polymerization via reversible chain transfer and reversible termination. The key reaction is the 1:1 addition reaction between an olefin and a carbonyl or nitrile compound having a weakly acidic proton (R–H) in the presence of a bulky base catalyst (Mt+B–), as reported by Yamashita and Kobayashi (Fig. 1C)35–38. In this reaction, the base (B–) abstracts a proton from R–H to generate an anion (R–), which adds to the C=C bond of the olefin (C=CR’) to form an anion (R–C–C(R’)–). The anion then abstracts a proton from R–H or B–H to produce the adduct (R–C–C(R’)–H) and another anion (R–) or base (B–), respectively. The anion or base subsequently joins another cycle to enable the catalytic 1:1 addition reaction.
We envisioned that if the proton of the adduct were abstracted by the anion or base, base-catalyzed proton transfer anionic polymerization (PTAP) via reversible activation of the C–H bond would be possible, just as metal-catalyzed Kharasch or atom transfer radical addition (ATRA) has evolved into atom transfer radical polymerization (ATRP)20–23, 29. In this case, one polymer chain is generated from one R–H molecule with an acidic proton, such as alkyl isobutyrate, which reduces the number of metal initiators per chain and will be cost effective and sustainable (Fig. 1D). In particular, there have been no living polymerizations using C–H bonds as the dormant species for vinyl monomers. Furthermore, anionic polymerization could occur even in the presence of alcohols and water because the C–H bond generated by termination can be reactivated to continue anionic propagation, which would enable “living” anionic polymerization under milder conditions.
C–H Dormant Species for Reversible Chain Transfer
In mimicking the condition for 1:1 anionic addition35–38, we used potassium hexamethyldisilazide (KHMDS: K+(Me3Si)2N–) as the base in the presence of 18-crown-6 for anionic polymerization of tert-butyl methacrylate (TBMA) in THF at 0 °C (Fig. 2A). In particular, we chose ethyl isobutyrate (1), which has a “unimer” structure of methacrylate with an acidic proton (Me2C(CO2Et)–H), as an R–H that would potentially serve as an initiator or chain-transfer agent (CTA). Without 1, polymers with high molecular weights and broad molecular weight distributions (MWDs) were obtained (Mn = 55700, Ð = 1.96) (entry 1 in Supplementary Table 1, Fig. 2A), indicating that a small amount of the base initiated uncontrolled anionic polymerization. However, upon the addition of 1, the amount of which was 10 equivalents per equivalent of KHMDS ([1]0/[KHMDS]0 = 10) or 1/25 of an equivalent per monomer ([M]0/[1]0 = 25), the molecular weight and dispersity index were dramatically decreased (Mn = 5300, Ð = 1.23) (entry 2 in Supplementary Table 1, Fig. 2A). Furthermore, the Mn values were easily controlled with the feed ratio of monomer to 1 ([M]0/[1]0) and were close to the theoretical values assuming that one molecule of 1 generated one polymer chain (entries 2–4 in Supplementary Table 1, Fig. 2A). Moreover, the MWDs were all narrow (Ð = 1.2–1.3).
Other acidic C–H compounds, such as cumyl isobutyrate (Me2C(CO2C(Me)2Ph)–H; 2), dimethyl 2,2,4-trimethylpentanedioate or the “dimer” of MMA (H–(CH2C(Me)CO2Me)2–H; 3), and 2-phenylpropionitrile (MeC(CN)(Ph)–H; 4), similarly resulted in controlled molecular weights and narrow MWDs (entries 5–7 in Supplementary Table 1, Fig. 2B). The 1H NMR spectra of the polymers obtained with 1–4 all showed the peaks attributed to the CTA in addition to those assigned to the poly(TBMA) main chains (Supplementary Fig. 1). In particular, the Mn(NMR) values calculated from the integrated ratios of the a-end groups to the pendant tert-butyl esters were close to the Mn(SEC) values. Thus, simple esters and nitriles with an acidic proton (R–H) generated living polymer chains per molecule in the presence of KHDMS and 18-crown-6 in THF at 0 °C.
To evaluate the effects of the base catalysts, we employed lithium and sodium hexamethyldisilazides (LiHMDS and NaHMDS) in conjunction with 12-crown-4 and 15-crown-5, respectively. Despite the presence of 2, the polymer molecular weights obtained with LiHMDS and NaHMDS were high (entries 1 and 2 in Supplementary Table 2, Fig. 2) due to the low basicities of the Li and Na enolates, which made chain transfer via deprotonation of the C–H bonds slow. However, potassium tert-butoxide (KOtBu), a weaker base than KHMDS but with the same counter-cation, also worked efficiently to give controlled molecular weights (Ð = 1.18) (entry 4 in Supplementary Table 2, Fig. 2). Furthermore, we used KH to clarify whether reversible chain transfer or reversible termination was predominant (Supplementary Fig. 3) because KH reacts with R–H to produce R–K+ and H2, and H2 does not work as a reversible terminator. The resulting polymers also exhibited controlled molecular weights and chain-end groups originating from R–H (entry 5 in Supplementary Table 2, Supplementary Fig. 4). Thus, reversible chain transfer of the potassium enolate propagating species to the dormant C–H termini contributed to the controlled polymerization, although reversible termination cannot be completely ruled out, as shown below (see the polymerization in the presence of alcohol). Finally, KHMDS without 18-crown-6 resulted in almost the same molecular weights but slightly broader MWDs (Ð = 1.59) (entry 6 in Supplementary Table 2), suggesting that the crown ether enhanced the reactivity of the propagating enolate species to induce fast chain-transfer reactions.
The conditions were varied to improve the controllability and to see the impact on the polymerization. When toluene was used as the main solvent (toluene/THF = 9/1 v/v) with 4 and KOtBu/18-crown-6, the MWD of the obtained polymer was narrower (Ð = 1.10) (entry 2 in Supplementary Table 2, Supplementary Fig. 5) than that resulting in THF only. Furthermore, the Mn values were closer to the calculated values for any monomer-to-4 feed ratio from 10 to 100 (entries 2–5 in Supplementary Table 3, Supplementary Fig. 6).
The effect of temperature was examined from –78 to 20 °C (entries 6–9 in Supplementary Table 3, Fig. 2C). The Mn values were almost the same and close to the calculated values, indicating that the polymerization was controlled over a wide temperature range. Furthermore, the MWDs were narrow (Ð ~ 1.1) even at 10 and 20 °C, whereas they became broader at –40 and –78 °C due to the slower chain-transfer processes occurring at lower temperatures. Thus, molecular weight control was achievable even at ambient temperatures.
To confirm the living nature of the process, a monomer addition experiment was carried out. When the first feed was consumed quantitatively, a fresh feed was added. The added monomer was also consumed, leading to a shift in the SEC curve to a higher molecular weight while maintaining a narrow MWD (Supplementary Fig. 7A).
In addition, the chain extension reaction was successful when isolated polymers with the dormant C–H terminal were used as the macroinitiator or macroCTA, as in ATRP or RAFT polymerizations. The polymers obtained by anionic polymerization of TBMA with 4 were isolated and purified by preparative SEC. The isolated polymers were then used for anionic polymerization of TBMA under the same conditions as the first run. A similar shift of the narrow SEC curve was observed (Supplementary Fig. 7B), as in the monomer addition experiment run without isolation of the polymer. This is the first successful chain extension reaction using isolated polymers for living anionic polymerization of vinyl monomers.
Alcohols for Reversible Termination
Next, additional control by reversible termination as well as the robustness of the anionic polymerizations were examined by adding an alcohol to the polymerization. Alcohols are generally terminators for anionic polymerizations of vinyl monomers because they react with the anionic species to result in C–H “dead” chain ends. However, the results obtained above suggested that the C–H bonds would serve as dormant species and could be reversibly activated (Fig. 3A). In addition, the reversible termination with alcohols or reversible activation with the conjugate bases, i.e., potassium alkoxides in this case, could improve the controllability if initiation by the alkoxide was negligible.
Thus, 1–3 equivalents of tBuOH to KOtBu were added to an anionic polymerization of TBMA with 2. Even in the presence of tBuOH, polymerization occurred, although the polymerization became slower with increasing amounts of tBuOH (Supplementary Table 4). More surprisingly, irrespective of the amount of alcohol, all the Mn values were consistent with the calculated values assuming that one molecule of 2 generated one polymer chain, and the MWDs were narrow (Fig. 3B, Supplementary Fig. 8). The 1H NMR spectra of the polymers were similar to that obtained without tBuOH (Fig. 3C vs. Supplementary Fig. 1). The Mn(NMR) value calculated from the phenyl groups originating from 2 was close to the Mn(SEC) value. Furthermore, the MALDI-TOF-MS spectrum showed a series of main peaks, which were assigned to poly(TBMA) with a cumyl ester unit at the a-end and a hydrogen at the w-end without evident formation of a tBuO-initiated polymer chain (Fig. 3D). The virtual lack of tBuO groups at the a-ends was ascribed to the low nucleophilicity and high basicity of the tert-butoxide anion. A minor series of peaks was due to elimination of the tert-butyl groups from the monomer unit during the MS analysis. The molecular weights were controlled well by the monomer-to-2 feed ratio, much as they were in the absence of tBuOH (Supplementary Fig. 9 vs. Fig. 2A).
Thus, the alcohol served neither as an initiator nor as a chain-transfer agent, unlike the “immortal” polymerizations of cyclic ethers and esters39–41. It functioned as a deactivator or reversible terminator that retarded the polymerization by converting the enolate propagating species into the dormant C–H species and the conjugate base.
The stability of the anionic polymerization toward hydroxyl compounds was particularly interesting. Here, as-purchased toluene, which contained 30–50 ppm of water, as measured by Karl-Fischer titration, was used as the solvent for the polymerization without purification (Supplementary Fig. 10). Despite the slower polymerization, the Mn values increased in direct proportion to monomer conversion while maintaining the narrow MWDs (Ð = 1.1–1.2).
To demonstrate the versatility of various methacrylates, TBMA, benzyl methacrylate (BnMA), and methyl methacrylate (MMA) were polymerized with 4 and KOtBu/18-crown-6 under the same conditions in the absence and presence of tBuOH. In all cases, the polymerizations were slower with tBuOH. While the polymerizations of TBMA and BnMA were controlled irrespective of the presence or absence of tBuOH (Supplementary Fig. 11), tBuOH was required to maintain good control of the MMA polymerization. This was attributed to the higher reactivity of MMA. A more prominent effect of an alcohol was observed when using a stronger base such as KHMDS for MMA polymerization (Supplementary Fig. 12). The bimodal MWDs for the PMMA obtained with KHMDS became monomodal and narrower (Ð = 1.1–1.2) upon addition of 5 equivalents of a bulky alcohol such as diphenylethanol (DPEOH) to the KHMDS. The 1H NMR (Supplementary Fig. 13) and MALDI-TOF-MS (Supplementary Fig. 14) spectra indicated that PMMA was mainly formed from 4 and not from KHMDS and DPEOH. However, a minor series of peaks in the MS spectrum suggested intramolecular cyclization of the terminal enolate. Further optimization could improve the control of anionic MMA polymerization.
Since the obtained PMMA had a dormant C–H bond at the w-end, the polymer could be used for anionic block polymerization with TBMA (Supplementary Fig. 15). The SEC curve shifted to a high molecular weight while maintaining a narrow MWD, indicating the formation of a block copolymer from MMA and TBMA, although a small shoulder suggested the presence of a small amount of PMMA. The 1H NMR spectrum also supported formation of the block copolymer (Supplementary Fig. 16).
Precision Polymer Syntheses Based on C–H Bonds
In addition to the methacrylate block copolymers, PTAP also enables facile syntheses of end-functionalized, star, block, and graft polymers just by adding various compounds or polymers with weakly acidic C–H bonds into the base-catalyzed polymerizations. This is a tremendous advantage over conventional living anionic polymerizations, which require difficult and cumbersome syntheses of metal-based functionalized initiators or macroinitiators prior to polymerization.
For the synthesis of end-functionalized polymethacrylates, isobutyrate with a vinyl ether group (5), which was prepared from isobutyroyl chloride and ethyleneglycol monovinyl ether, was used for PTAP of TBMA with KOtBu/18-crown-6. The obtained polymer showed controlled molecular weights with narrow MWDs (Ð = 1.15) (Fig. 4A) and a vinyl ether as the a-end group with high functionality (Fn = 1.01; Supplementary Fig. 17A). Another end-functionalized poly(TBMA) (Fig. 4B) with a hydroxy group (Fn = 0.96) was prepared by using tert-butyldimethylsilyl-protected 2-hydroxyl ethyl isobutyrate (6) for TBMA followed by deprotection (Supplementary Figs. 17B and 17C).
A 3-arm star polymer was synthesized by using a tri-isobutyrate prepared from 1,3,5-cyclohexane triol and isobutyroyl chloride as the trifunctional initiator or CTA for PTAP of TBMA with KHMDS/18-crown-6. The MWD for the obtained product was monomodal although slightly broad (Ð = 1.45; Fig. 4C). The Mn measured by multiangle light scattering (MALS) was 17100 and higher than that based on the PMMA standard (14400). Formation of the tri-arm star polymers was confirmed by scission of the arm chains from the core. Treatment of the polymer with sodium methoxide led to a shift of the SEC curve to the low molecular weight region and narrowed the MWD (Mn(SEC) = 5200, Ð = 1.36; Fig. 4D). The Mn(MALS) was also decreased to 5000, approximately one third of the previous value, indicating that the obtained polymers were 3-arm star polymers. This was also supported by the presence and absence of the methine protons of the 1,3,5-cyclohexanoxyl units before and after treatment with base, respectively, in the 1H NMR spectra (Supplementary Fig. 18).
A combination with living cationic polymerization also enabled facile syntheses of unique block copolymers from vinyl ethers and methacrylates. The hydrogen chloride adduct of the vinyl ether with an isobutyrate unit was prepared from 5 and used as the initiator for living cationic polymerization of isobutyl vinyl ether (IBVE) with ZnCl2 (Supplementary Fig. 19)42 to produce a polyvinyl ether with an isobutyrate group at the a-end (Supplementary Fig. 20A) and a narrow MWD (Ð = 1.12; Fig. 4E). The isolated poly(IBVE) with the terminal isobutyrate unit was then used as a macroinitiator or macroCTA for the PTAP of TBMA with KHMDS/18-crown-6. The SEC curve was shifted to a high molecular weight (Fig. 4F), indicating the formation of a block copolymer of IBVE and TBMA. The 1H NMR spectrum of the product also supported the formation of poly(IBVE-b-TBMA) (Supplementary Fig. 20B).
Finally, graft polymers were synthesized via a grafting-from method. Living cationic copolymerization of IBVE and 5 was conducted with a 1:1 feed ratio by using the HCl adduct of IBVE and ZnCl2 to yield the copolymer (Mn = 1800, Ð = 1.17; Fig. 4G). The total number-average degree of polymerization (DPn) was estimated to be 16, and 5 units of isobutyrate were incorporated on average per chain, according to the 1H NMR analysis (Supplementary Fig. 22A). The isolated copolymer was then used to polymerize TBMA in the presence of KHMDS/18-crown-6 to give a product with a high molecular weight and a monomodal SEC curve (Mn = 22000, Ð = 1.33; Fig. 4H). The 1H NMR spectrum also indicated the formation of poly(IBVE-g-TBMA) (Supplementary Fig. 22B).
In conclusion, we developed novel living anionic polymerizations of methacrylates using C–H bonds as the dormant species, which interchanged with the growing enolate species via reversible chain-transfer and termination. This method reduces the number of metal initiators needed per polymer chain and enables control of the molecular weights with the feed ratio of the monomer to the acidic C–H compounds. Added alcohols served as reversible terminating agents and contributed additional control under milder conditions. Furthermore, the syntheses of end-functionalized, star, block, and graft polymers were easily explored. The method based on the dormant C–H species creates a new strategy and history for living anionic polymerization and will lead to further advances in precision polymer syntheses and functional polymer materials.