Synthesis and characterization of IACI
The porous supports in MIL-101(Cr) were synthesized according to previous reports (Supplementary Fig. 1). It comprises cages with uniform 1.6-nm intra-crystalline micropores28 (Fig. 1a) and numerous Lewis acid sites (Supplementary Fig. 2), making it an ideal candidate for the designed amine-support system. For pore-amine matching, we used various molecular-weight PEIs (Supplementary Note 1) and calculated their size (Supplementary Fig. 3). Among these amines, the PEI-1200 with planar dimensions of 1.3 nm is considered the optimal type, as it perfectly meets the requirement of precisely accommodating a single PEI-1200 molecule within each pore to pass through the hexagonal windows in MIL-101(Cr) (Fig. 1a). To confirm our hypothesis on the role of acid sites in MIL-101(Cr) cages as a driving force for the amine-support system within micropores, we synthesized PEI-functionalized MIL-101(Cr) using PEI-1200 and MIL-101(Cr) via moderate impregnation (Supplementary Fig. 4). As shown in Fig. 1b and c, porosity analysis was used to evaluate changes in Brunauer-Emmett-Teller specific surface areas (SBET) and pore volumes at various impregnation time intervals. In the initial 5 min, SBET decreased from 3468 to 1180 m2/g, with a reduction in pore volume from 1.75 to 0.63 cm3/g. This indicated that PEI-1200 could be rapidly loaded into the MIL-101(Cr) support and occupy a significant portion of its pore volume. After the initial stage, the amine loading slowed. From 5 minutes to 4 h, minimal changes in SBET and the pore volume were observed. Hence, it took approximately 4 h to fill the remaining pore volume of 0.63 cm3/g, a rate 85 times slower than that during the first 5 min. Overall, PEI-1200 could penetrate the internal crystals (cages) of MIL-101(Cr) through the hexagonal windows, and the entire synthesis was completed within 4 h.
To confirm that PEI-1200 impregnated the MIL-101(Cr) cages, we investigated the relationship between loaded PEI and MIL-101(Cr). Figure 1d displays a series of high-magnification transmission electron microscopy (TEM) images, scanning TEM (STEM) images, and energy dispersive X-ray spectroscopy (EDX) maps of 50-nm-thick cuts of PEI-functionalized MIL-101(Cr) at specific time intervals. In each case, elemental Cr and N respectively corresponded to the support and the amines. All the sample cuts exhibited uniform distributions of Cr and N, with marked variations in the elemental ratios. During impregnation, the N-to-Cr element ratio reached 49:51 within the first 5 min, and then the rate of increase slowed, with a slight shift to 51:49 after an additional 5 min. This observation aligned with the porosity results and provided confirmation that PEI penetrated the crystal interior. It also verified the rapid diffusion and slow filling stages. To understand the amine distribution within the crystal throughout the loading process, EDX line scans were collected for all the slices (Supplementary Fig. 5). The N content remained nearly constant at different positions within the samples at each stage, indicating a uniform distribution of PEI-functionalized MIL-101(Cr) and the absence of aggregation. In contrast to the approach of impregnating amine-functionalized adsorbents via mesoporous supports27,30, we observed amine impregnation into the microporous support driven by the abundance of acid sites in the internal crystals, establishing IACI in MIL-101(Cr).
CO2 capture properties
The amine dispersion significantly impacts CO2 uptake, adsorption rates, and regeneration energy consumption of amine-functionalized adsorbents31. To demonstrate the CO2 capture properties of PEI-functionalized MIL-101(Cr), we conducted experiments under varied conditions. The CO2 mass isothermal adsorption curves (Fig. 2a) show that PEI-functionalized MIL-101(Cr) exhibited rapid adsorption, reaching equilibrium within 15 min at different temperatures. Moreover, the CO2 uptake decreased as the temperature increased (from 3.2 mmol/g at 30°C to 1.4 mmol/g at 90°C). Hence, there was no significant diffusion resistance and the CO2 adsorption was thermodynamically controlled. The CO2 volumetric isothermal adsorption curves (Fig. 2b) confirmed the isothermal mass adsorption curves, with CO2 uptake reaching 4.0 mmol/g at 5°C, further highlighting the remarkable CO2 adsorption performance of PEI-functionalized MIL-101(Cr). Additionally, differential scanning calorimetry indicated a regeneration energy consumption of approximately 39.6 kJ/mol of CO2 (Fig. 2c), which was significantly lower than that required for other amine-functionalized adsorbents15,32,33. Therefore, energy consumption associated with the adsorption-desorption cycles for CCUS would be significantly reduced. In summary, the PEI-functionalized MIL-101(Cr) exhibited rapid adsorption equilibrium at room temperature and required low energy for desorption.
Another crucial consideration is amine deactivation during the cyclic process. We conducted 90 cycles of CO2 adsorption-desorption using a thermogravimetric analyzer regenerated under pure Ar or CO2 (Fig. 2d). The PEI-functionalized MIL-101(Cr) demonstrated very stable cycles, with decay rates of only 0.11% and 0.18% per cycle in Ar and CO2, respectively. This was in contrast to other adsorbents that were deactivated after a few cycles under CO2 regeneration because of urea formation34–36. It will allow PEI-functionalized MIL-101(Cr) to desorb high-purity CO2 continuously under CO2 regeneration atmospheres for subsequent utilization or storage. Table 1 lists comparisons of its CO2 capture properties with other amine-functionalized adsorbents. It exhibited advantages in three aspects: i) less amine was consumed to capture the same amount of CO2; ii) low regeneration energy consumption; and iii) stable cycles for a longer service life at a reduced cost.
The PEI-functionalized MIL-101(Cr) cyclic stability is likely attributed to the Lewis acid sites in the MIL-101(Cr), similar to those in Al2O312,16. Fourier-transform infrared spectra of MIL-101(Cr) and PEI-functionalized MIL-101(Cr) provided evidence for this relationship (Supplementary Fig. 6), by revealing a clear decrease in Cr site concentration with amine loading. Given the amine affinity of the support surface, a small fraction of amines could have remained outside the MIL-101(Cr) crystals. These would be less affected by Lewis acid sites, resulting in a lower cycle stability and possible urea formation. Thus, the faster decay rate under the CO2 regeneration atmosphere relative to that under Ar atmosphere suggests low chemical deactivation via urea formation.
Table 1
Comparison of CO2 capture properties between PEI-functionalized MIL-101(Cr) and previously reported amine-functionalized adsorbents
Adsorbents synthesis | Ability to sustainable CCUS | Consumption comparison |
Amine loading | Support | Amine type and content | Xa (mmol/g) | Tab /oC | tab /min | Tdc/ oC | tdc/ min | Purge gasd | ηe/% | Amine consumptionf (g/molCO2) | Energy consumptiong (kJ/molCO2) | Cycle time /min | ref. |
impregnated | mesoporous (SiO2) | PEI (40 wt.%) | 3.1 | 90 | 30 | 165 | 15 | CO2 | 8.65 | 20.40 | ~ 81.7 | 45 | 13 |
impregnated | mesoporous (SiO2) | PEI (40 wt.%) | 3.0 | 90 | 30 | 150 | 30 | CO2 | 8.13 | 20.00 | ~ 80.22 | 60 | 37 |
impregnated | mesoporous (Al2O3) | PEI (55 wt.%) | 3.0 | 90 | 30 | 165 | 15 | CO2 | 0.33 | 2.71 | ~ 92.6 | 45 | 10 |
impregnated | mesoporous (carbons) | PEHAh (78 wt.%) | 3.03 | 75 | 120 | 110 | 120 | N2 | 1.6 | 8.23 | \ | 240 | 38 |
grafted | mesoporous (SiO2) | ethane-1,2-diamine (33%) | 1.37 | 75 | 60 | 110 | 10 | N2 | 0.24 | 1.15 | \ | 70 | 39 |
grafted | mesoporous (geopolymer) | APTESh (77 wt.%) | 1.17 | 60 | 60 | 110 | 60 | N2 | 0.50 | 6.52 | \ | 120 | 8 |
grafted | mesoporous (zeolite) | EDAh (16 wt.%) | 1.4 | 40 | 30 | 130 | 30 | CO2 | 1.05 | 2.37 | \ | 60 | 40 |
grafted | microporous (Mg2(dobpdc)) | eenh (36 wt.%) | 3.1 | 80 | 20 | 140 | 10 | CO2 | 0.30 | 0.70 | ~ 74 | 30 | 9 |
IACI | microporous (MIL-101(Cr)) | PEI (55 wt.%) | 3.2 | 30 | 15 | 150 | 15 | CO2 | 0.18 | 0.56 | 39.6 | 30 | This study |
Ar | 0.11 | 0.38 |
aX refers to the maximum CO2 uptake; bTa and ta represent the adsorption temperature and time, respectively; cTd and td represent the desorption temperature and time, respectively; dThe regeneration atmosphere; eThe average inactivation efficiency per cycle; f The amount of amine reagent consumed per mole of CO2 captured when the CO2 capacity drops by half; gThe regeneration energy consumption at an adsorption and desorption cycle; hPEHA, APTES, EDA and een represent pentaethylenehexamine, (3-Aminopropyl)triethoxysilane, ethylenediamine, and N-ethylethylenediamine respectively. (More details on consumption comparison are provided in Supplementary Note 2) |
Difference between IACI and amine impregnation outside crystals
To validate the proposed hypothesis, a series of experiments were performed to provide robust evidence for IACI stability. We first removed the amines on the MIL-101(Cr) surface via washing with deionized water. As shown in Fig. 3a, the washed samples exhibited a slight increase in SBET from 7 m2/g to 14 m2/g relative to the unwashed samples. Pore-size distributions indicated almost no increase in 1–2 nm pores after washing (Fig. 3b), which suggested that the majority of amines remained bound to the internal supports, with only a negligible fraction being removed during the washing process. Furthermore, changes in consumed pore volume (from 1.76 to 1.71 cm3/g) and N content (17.2–16.9%) confirmed that the post-washed samples retained approximately 98% of the total amine content (Supplementary Fig. 7), with only washing out by 2%. For direct observation, TEM and EDX were used to image surface-adsorbed amines. Before washing, the PEI-functionalized MIL-101(Cr) displayed a series of aggregated particles with a size of approximately 500 nm (Fig. 3c). And the high-magnification TEM image shows a thin film composed of only N elements, indicating amine adsorbed on the surface, at the edge of the particles. In contrast, for the post-washed particles, the thin film composed of only N elements at the edge of the particles totally disappeared (Fig. 3d). These findings support the notion that in the designed amine-support system, less than 2% of the amines remained outside of the crystals, with the remaining 98% bound within the cages as IACI.
\(2RN{H_2}+{}^{{13}}C{O_2}\xrightarrow{{>135{{\kern 1pt} ^o}C}}{(RNH)_2}{}^{{13}}CO+{H_2}O{\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots {\kern 1pt} \ldots 1\)
Furthermore, to compare the anti-urea formation properties of these two types of amines, isotope labeling experiment was conducted during urea synthesis (Eq. 1). The unwashed PEI-functionalized MIL-101(Cr) was placed in a pure 13CO2 atmosphere for 24 h (Supplementary Fig. 8) and synthesized urea was detected via time-of-flight secondary-ion mass spectrometry in a scanning electron microscope. As illustrated in Fig. 3e, the aggregate consisted of regular 500-nm octahedral particles, similar to MIL-101(Cr). Subsequently, the 13C intensity was observed in both planar and vertical directions of the aggregate (Fig. 3f, g). For the surface profile, a homogeneous distribution of 13C was observed on particle outlines, indicating that urea was formed in the adsorbent, and resulting in a small amount of residual adsorbed 13CO2 consistent with Fig. 2d. For the depth profile, pronounced aggregation was observed, with the 13C signal concentrated on the sample surface, indicating that the urea was primarily formed via amines adsorbed on the particle surfaces. To further confirm this conclusion, the relationship between the 13C signal intensity and depth was plotted in Supplementary Fig. 9. In the first five frames, the 13C signal rapidly decreased from 1.5 to 0.5 and then fluctuated within a certain range. Based on these findings, the cyclic stability of IACI was much better than those amines that remained outside the crystals; hence there was a mechanism in IACI that inhibited urea formation.
Urea inhibition mechanism in IACI
DFT simulations were performed to model the urea inhibition mechanism in IACI; the model was simplified to reduce the computational complexity (see Methods). As shown in Fig. 4a, the coordinatively unsaturated metal sites (CUSs) acted as Lewis acid sites and exhibited a − 1.79 eV (− 173 kJ/mol) binding energy with the PEI primary amine. This indicated that amines readily entered and anchored within the crystal cages of the Cr (III) CUSs sites, resulting in the high IACI dispersion. Electron transfer most likely occurred when the acid and basic sites combined. Figure 4b shows the differential charge density distribution upon the binding of primary, secondary, and tertiary amines with Cr sites, indicating significant PEI electron density redistributions. (The yellow iso-surface represents increased charge density, while the light blue iso-surface represents decreased charge density). Interestingly, although electrons transferred from the amine molecules to the MIL-101(Cr) support, resulting in an overall positive charge, the calculation of Bader charges revealed that not all amine groups lose electrons. Instead, a new electronic rearrangement phenomenon occurs: the primary amines lost 0.023 e− while the secondary amines gained 0.3 e− (Fig. 4c). This led to discernible fluctuations in the electron cloud density, necessitating solid-state 13C nuclear magnetic resonance (NMR) to analyze the chemical shift of the amine nucleus41. Relative to solid-state 13C NMR spectra of 55%PEI@SiO2, the proportions of primary and secondary amines in PEI-functionalized MIL-101(Cr) decreased to 27% and 37%, respectively (Supplementary Fig. 10).
The effect of electron rearrangement on urea inhibition is shown schematically in Fig. 5a. When the primary amine loses an electron, we simplify this state to that original R group replaced by an electron-withdrawing group R' (δ−). In mechanism A, the electron withdrawal results in a partial positive charge (δ+) on the amine nitrogen (N), which then attracts electron density from the N − C bond, creating a positive charge (δ+) on the carbon (C) atom. This, in turn, decreases interactions between ammonium carbamates, inhibiting dehydration that forms urea. The effect of electron gain in the secondary amines is depicted in mechanism B. When the R group is substituted by an electron-donating group R* (δ+), this results in a partial negative charge (δ−) on the secondary amine nitrogen. This facilitates electron donation, where the electron density of the N − C bond shifts towards the carbon (C) atom, leading to increased negative charge (δ−). Consequently, the covalent N-H bond is strengthened, inhibiting breakage during dehydration. Mechanism A was confirmed with reaction-energy diagrams from DMol3 calculations, where the electron-withdrawing group − CCl3 as R' resulted in a 2.42 eV transition-state energy, ten times that with the normal R group (CH3), confirming the significant inhibitory effect on urea formation (Fig. 5b). Similarly, mechanism B was validated by considering − SiH3 as R* in Fig. 5c, where the transition-state energy of the intermediate species increased to 5.65 eV, indicating a pronounced inhibitory effect.