Reagents
CloneAmp HiFi PCR Premix was from Takara. Primers were synthesized by Sigma Aldrich. For DNA purification, the GeneJET Plasmid Miniprep Kit, the GeneJET Gel Extraction Kit from ThermoFisher Scientific and the Wizard® SV Gel and PCR Clean-up System from Promega Corp. were used. Cloning was performed with the In-Fusion HD Cloning Kit from Takara. NiCo21 (DE3) Competent cells were from New England BioLabs. Stellar Competent Cells were from Takara and One Shot BL21 (DE3) Cells were from ThermoFisher Scientific. All chemicals for buffer preparations were from Carl Roth GmbH (KH2PO4, K2HPO4, NaH2PO4, Na2HPO4, glycerol, disodium ethylenediaminetetraacetic acid (EDTA), VWR Chemicals (NaCl) and AlfaAesar (imidazole). Desthiobiotin was purchased from IBA Lifesciences and biotin was from abcr GmbH. For cell cultures, LB (Lennox) and 2 xYT media were obtained from Carl Roth, Gibco™ Bacto™ Tryptone and Gibco™ Bacto™ yeast extract were purchased from ThermoFisher Scientific. Isopropyl-β-D-1-thiogalactopyranoside (IPTG), ampicillin, and carbenicillin were from Carl Roth. Spectinomycin was from Sigma-Aldrich. His60 Ni Superflow Resin was from Takara, and Strep-Tactin Sepharose columns as well as Strep-Tactin®XT 4Flow® high capacity resin were from IBA Lifesciences. For anion exchange chromatography, the HiTrapQ HP column (column volume = 5 mL) was from Cytiva. Superose™ 6 Increase 10/300 GL column from Cytiva was used for SEC polishing and protein analysis. Proteins were concentrated with Amicon® Ultra centrifugal filters from Merck Millipore. Coenzyme A, 3,5-dihydroxybenzoic acid, 3-hydroxybenzoic acid and adenosine-5’-triphosphate (ATP) were from Sigma-Aldrich. NADPH disodium salt was from F.Hoffmann-La Roche Ltd. Malonate, methylmalonate and magnesium chloride hexahydrate were from Carl Roth. Malonyl-CoA, methylmalonyl-CoA and reducing agent tris-(2-carboxyethyl) phosphine (TCEP) was from ThermoFisher Scientific. Fluoromethylmalonyl-CoA was prepared as previously described25. Acetyl-, propionyl-, crotonyl-, 4-hydroxybutyryl- and butyryl-CoA were from Sigma Aldrich.
Plasmids
AT/MAT-swapped constructs of VEMS PKS were generated via In-Fusion Cloning (Takara) from previously described plasmids. The DNA encoding PIKS proteins pikAIII (M5) and pikAIV (M6) (from Streptomyces venezuelae ATCC 15439 (DSMZ)), and DEBS protein DEBS3 (from Saccharopolyspora erythraea ATCC 11635 (DSMZ)) were amplified from genomic DNA by PCR and introduced into a pET22b(+) expression vector by In-Fusion Cloning (Takara). These expression plasmids (PIKS M5 (pAR328), PIKS M6-TE (pSR006) and DEBS3 M5-M6-TE (pAR268) as well as mFAS MAT (pAR26433) were used as a template to generate all engineered PIKS M5 and DEBS3 constructs of this study via In-Fusion Cloning (Takara). The resulting plasmids, cloning strategies, and primer sequences are further specified in Tables S1 – S4. The plasmid sequences were verified by Sanger Sequencing (Microsynth Seqlab). All protein sequences of the constructs generated in this study are listed in Tables S5 – S9. Construct designs for the boundary screening for AT/MAT-swaps in VemG M1 and VemH M2s are further illustrated in Figures S5 and S6.
Bacterial Cell Cultures
All PKS proteins were expressed and purified using similar protocols. H1M0, PIKS M5-TE- and VemG-based constructs were expressed in BAP148, VemH-based constructs and split VEMS M1-based constructs in NiCo21, and H2M0 and DEBS3-based constructs in BL21 cells. All proteins were expressed in the holo-form (to activate the ACP domain post-translationally with a phosphopantetheine arm). For expression in NiCo21 and BL21 cells, the construct-encoding plasmids were co-transformed with a plasmid encoding for the phosphopantetheine transferase Sfp from Bacillus subtilis (pAR35733). Cell cultures were grown on a 2 L scale in 2x YT media (VEMS) or TB media (PIKS and DEBS) at 37°C until an OD600 of 0.3 was reached, whereupon the temperature was adjusted to 18°C. At an OD600 of 0.6, protein production was induced by adding 0.1 mM (VEMS) or 0.25 mM (PIKS and DEBS) IPTG, and the cells were grown for another 18 h at 140 rpm. Cells were harvested by centrifugation (5,000 x g, 15 min), resuspended in lysis buffer (50 mM sodium phosphate, 10 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6), lysed by French Press and cell debris was removed by centrifugation (50,000 x g, 45 min.) The cell lysate was subsequently purified using affinity chromatography. All constructs contained a C-terminal His-tag. VemG-based constructs, H2M0, and hybrid constructs PIKS M5*-TE and DEBS M5*-M6-TE contained an additional N-terminal Twin-Strep-tag for tandem affinity purification.
Protein Purification: For VEMS based constructs, the purification procedure was as follows: For proteins containing just a C-terminal His-tag, the purification procedure was as follows: The supernatant was applied onto the column (5 mL Ni resin). A first wash step was performed with the above-mentioned lysis buffer (10 column volumes), followed by a second wash step with 10 column volumes of wash buffer (50 mM sodium phosphate, 25 mM imidazole, 300 mM NaCl, 10% glycerol, pH 7.6). Proteins were eluted with 6 column volumes of elution buffer (50 mM sodium phosphate, 300 mM imidazole, 10% glycerol, pH 7.6). The eluate was purified by anion exchange chromatography using a HitrapQ column on an ÄKTA FPLC system (column volume 5 mL). Buffer A consisted of 50 mM sodium phosphate, 10% glycerol, pH 7.6, whereas buffer B contained 50 mM sodium phosphate, 500 mM NaCl, 10% glycerol, pH 7.6. Protein concentrations were determined with a Nanodrop. Samples were stored as aliquots at − 80°C until further use.
For proteins containing a C-terminal His- and an N-terminal twinstrep-tag, the purification procedure was as follows: The supernatant was applied onto the first affinity chromatography column (5 mL Ni resin). Washing was performed with 5CV of lysis buffer (50 mM sodium phosphate, 10 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6). Proteins were eluted with 2x2.5 column volumes of elution buffer (50 mM sodium phosphate, 300 mM imidazole, 10% glycerol, pH 7.6). The eluate was applied to the second affinity chromatography column (5mL strep resin) and washed with 6 CV strep-Wash buffer (50 mM sodium phosphate, 10% glycerol, pH 7.6). The target protein was eluted with 2x2.5 CV strep elution buffer (50 mM sodium phosphate, 2.5 mM desthiobiotin, 10% glycerol, pH 7.6). The eluate was purified by anion exchange chromatography using a HitrapQ column on an ÄKTA FPLC system (column volume 5 mL). Buffer A consisted of 50 mM sodium phosphate, 10% glycerol, pH 7.6, whereas buffer B contained 50 mM sodium phosphate, 500 mM NaCl, 10% glycerol, pH 7.6. Protein concentrations were determined with a Nanodrop. Samples were stored as aliquots at − 80°C until further use. VEMS-based constructs H2M0 and M1* (YZ046) were further polished and analyzed via size exclusion chromatography (SEC) using an ÄKTA FPLC system with a Superose 6 Increase 10/300 GL column from Cytiva (buffer: 50 mM sodium phosphate, 500 mM NaCl, 10% glycerol, pH 7.55). The SEC profiles are provided in Figures S4 and S11.
For PIKS and DEBS proteins, the purification procedure was as follows: The cell lysate was applied onto the column (5 mL Ni-NTA resin) and the flowthrough was discarded. The proteins were washed with (i) 5 column volumes (CV) lysis buffer (25 mL), (ii) 2 CV wash buffer (10 mL; 50 mM sodium phosphate, 30 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6) and the target protein was eluted with 2.5 CV elution buffer (12.5 mL; 50 mM sodium phosphate, 300 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6). Proteins bearing a Twin-Strep-tag were additionally purified via Strep-TactinXT 4Flow high capacity resins (2 mL). The eluent was transferred to the StrepTactinXT resin, washed with 5 CV strep wash buffer (10 mL; 50 mM sodium phosphate, 10 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6) and eluted with 2.5 CV strep elution buffer (5 mL; 50 mM sodium phosphate, 50 mM biotin, 10 mM imidazole, 450 mM NaCl, 10% glycerol, pH 7.6). Proteins were further polished and analyzed by SEC using a Superose 6 Increase 10/300 GL column equilibrated with SEC buffer (250 mM potassium phosphate, 10% glycerol, pH 7.0). Target protein fractions were pooled, concentrated to 10–20 mg mL− 1 using Amicon® Ultra centrifugal filters (100 kDa MWCO), flash frozen in liquid nitrogen and stored at -80°C until further use.
The enzymes PrpE and MatB (starter and extender substrate regeneration system) were purified as described previously49,50. Protein concentrations were determined with a Nanodrop. Samples were stored as aliquots at − 80°C until further use.
Product Formation Assay: For VEMS-based assembly lines, reactions were carried out in a 40 µL scale. Reaction solutions were prepared using the reaction buffer (400 mM sodium phosphate, 10% glycerol and pH 7.2). The reducing agent TCEP was used in a final concentration of 5 mM. In situ extender substrate generation was performed using 10 µM MatB, 1 mM CoA, and 10 mM malonate or 5 mM malonate and 5 mM methylmalonate. ATP and MgCl2 were provided in a final concentration of 9 mM. The starter substrates DHBA and 3-hydroxybenzoic aicd were used at a final concentration of 0.75 mM, while CoA-based starter substrates (acetyl-CoA, propionyl-CoA, crotonyl-CoA, 4-hydroxybutyryl-CoA, and butyryl-CoA) were used at a final concentration of 1 mM. In the reactions shown in Fig. 6A the starter substrate propionyl-CoA was generated in situ using 2 µM PrpE and 0.5 mM propionate. The enzymes constituting the assembly line were used in a final concentration of 8 µM. The reaction mixture was incubated overnight at room temperature and extracted two times with 450 µL ethyl acetate. Dried samples were reconstituted in 100 µL methanol and analyzed by HPLC-MS or HPLC-HRMS in positive mode. Components were separated over a 16 min linear gradient of acetonitrile from 5–95% in water. m/z ratio of venemycin 1 [M + H]+ m/z = 221.04, 4-hydroxy-6-methyl-2-pyrone 2 [M + H]+: m/z = 127.04, 6-ethyl-4-hydroxy-2-pyrone 3 [M + H]+: m/z = 141.05, 4-hydroxy-6-propyl-2-pyrone 4 [M + H]+: m/z = 155.07, (E)-4-hydroxy-6-propenyl-2-pyrone 5 [M + H]+: m/z = 153.05, and 4-hydroxy-6-(2-hydroxypropyl)-2-pyrone 6 [M + H]+: m/z = 171.06), 5-methyl-venemycin 7 [M + H]+: m/z = 235.06), 3,5-dimethyl-venemycin 8 [M + H]+: m/z = 249.07).
For DEBS- and PIKS-based constructs all assays were performed in SEC buffer (250 mM potassium phosphate, 10% glycerol, pH 7.0) at 25°C and a total volume of 20 µL. The assay was conducted in 384-well Small Volume HiBase Microplates (Greiner Bio-one) with ClarioStar microplate reader (BMG labtech). Settings: absorption: 348 − 20 nm, emission 476 − 20 nm, gain: 1500, focal height: 12.4 mm, flashes: 12, orbital averaging: off. The enzymes (PIKS M5-TE, PIKS M5*-TE, DEBS M5-M6-TE, DEBS M5*-M6-TE and DEBS M5-M6*-TE) were prepared as 4-fold stock solution (16 µM) (Sol 1), PIKS pentaketide was also prepared as 4-fold stock solution (4 mM) (Sol2), and the X-CoA (400 µM)/NADPH (120 µM) mixture was prepared as 2-fold stock solution (Sol 3). For testing bimodular DEBS3, Sol 3 comprised a 1:1-mixture of X-CoA substrates (MMalCoA/MalCoA and MMalCoA/FMMalCoA; total concentration: 400 µM) and NADPH (120 µM). 5 µL priming substrate (Sol 2) were mixed with 5 µL enzyme solution (Sol1) and reaction was initiated by adding 10 µL of X-CoA/NADPH mix (Sol 3). Assay components were provided at final concentrations of 4 µM (enzyme), 1 mM (PIKS pentaketide), 200 µM XCoA and 60 µM NADPH. Reaction progress was monitored fluorometrically for 30 min and converted into concentrations using a NADPH calibration curve. Afterwards, reaction mixtures were immediately extracted with ethyl acetate (3x 300 µL), organic solvent was removed in a SpeedVac in vacuo and dried samples were subsequently dissolved in 50 µL methanol and centrifuged at 20 000 x g for 20 min. 40 µL supernatant was measured on HPLC-ESI-MS using the Ultimate 3000 LC (Dionex) system equipped with a Acquity UPLC BEH C18 (2.1 x 50 mm, particle size 1.7 µm, Waters) and connected to an AmaZonX (Bruker). m/z ratios of macrolactone compounds: 14 [M + H-H2O]: m/z = 279.19, 15 [M + H-H2O]: m/z = 263.14, 16 [M + H-H2O]: m/z = 265,15, 17 [M + H-H2O]: m/z = 297.15, 18 [M + H-H2O]: m/z = 337.19; [M + Na]: m/z = 377.19, 19 [M + H-H2O]: m/z = 323.25; 20 [M + H-H2O]: m/z = 355.20; [M + Na]: m/z = 395.23, 21 [M + H-H2O]: m/z = 323.25; [M + Na]: m/z = 363.25, and 22 [M + H-H2O]: m/z = 355.20; [M + Na]: m/z = 395.23.
Bioinformatical Analysis: Structure predictions were performed with ColabFold42 using default settings. The structures were predicted without template information. MSA options were set as follows: MMseqs2 (UniRef + Environmental) was chosen as MSA mode and unpaired + paired as pair mode, and the model type was set to auto. Amino acid sequences used for structure prediction are provided in Table S10. AlphaFold error estimates are provided in Figures S20 and S21.