3.1 Materials
Terazosin HCl was received as a gift sample Zydus Research Centre, Ahmedabad. Hydroxy propyl Methyl Cellulose (HPMC K4M and HPMC K100M), Polyvinylpyrrolidone (PVP K-30), Lactose DCL 11, Microcrystalline cellulose (MCC), Colloidal silicone dioxide and Magnesium stearate was obtained ACS Chemicals, Ahmedabad.
3.2 Preformulation study
Preformulation studies are the first step in the rational development of dosage form of a drug substance. Preformulation investigations are designed to identify those physicochemical properties and excipients that may influence the formulation design, method of manufacture, and pharmacokinetic-biopharmaceutical properties of the resulting product. Followings studies performed for in the Preformulation study: Description, Solubility, Melting point determination, Bulk density, Tapped density, Compressibility index, Hausner’s ratio and Angle of repose.
3.3 Calibration curve of Terazosin HCl
Standard stock solution of Terazosin HCl (100 μg/ml) was prepared by dissolving 10 mg of Terazosin HCl in 100 ml using 0.1 N HCl to get a concentration of 100 μg/ml. Appropriate volumes of this solution were further diluted to obtain final concentrations in the range of 1 to 10 μg/ml. The spectrum of this solution was recorded from 200 nm to 400 nm using Shimadzu UV-VIS Spectrophotometer. Same process repeated for 6.8 phosphate buffer.
3.4 Drug excipients compatibility study
FTIR studies were carried out to determine the compatibility of excipients with the drug. Pure drug sample and physical mixture of excipients with drug compared by FTIR and check the compatibility.
3.5 Dose Calculation
Optimum release profile for twice daily Sustained Release formulation was calculated by the below equation using available pharmacokinetic data.
Dt = Dose (1+ 0.693 × t / t ½) (1)
3.6 Formulation of Sustained release matrix tablets of Terazosin HCl
Sustained Release Matrix Tablets of Terazosin HCl was prepared by using Direct Compression Method. The tablets were prepared using polymers like HPMC K4M and HPMC K100 along with other additives. All excipients except Magnesium stearate were passed through 40# sieve and Magnesium stearate was passed through 60# sieve. Drug, polymer, binder, diluent and glidant were mixed and blended for 10 minutes. Then Magnesium stearate was added and lubricated for 2 minutes. The tablet powder was compressed into tablets on tablet punching machine.
In formulations prepared, the drug release controlling polymers were hydroxyl propyl methylcellulose (HPMC K4M, HPMC K100). PVP K-30 was used as binder. Microcrystalline cellulose (MCC) and Lactose (DCL 11) were used as diluent. Colloidal silicon dioxide was used as glidant. Magnesium stearate was used as lubricant.
Table 1 Trial batch formulation F1-F7
Ingredients (mg)
|
F1
|
F2
|
F3
|
F4
|
F5
|
F6
|
F7
|
Terazosin HCl
|
3.8
|
3.8
|
3.8
|
3.8
|
3.8
|
3.8
|
3.8
|
Microcrystalline Cellulose (Avicel pH 102)
|
62.2
|
52.2
|
42.2
|
62.2
|
52.2
|
42.2
|
42.2
|
Lactose (DCL 11)
|
90
|
90
|
90
|
90
|
90
|
90
|
90
|
PVP K-30
|
10
|
10
|
10
|
10
|
10
|
10
|
10
|
HPMC K4M
|
30
|
40
|
50
|
-
|
-
|
-
|
25
|
HPMC K100M
|
-
|
-
|
-
|
30
|
40
|
50
|
25
|
Colloidal silicon dioxide
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
Magnesium Stearate
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
2.0
|
Total
|
200.0
|
200.0
|
200.0
|
200.0
|
200.0
|
200.0
|
200.0
|
Based on feasibility trial results, F3 batch which contains 50.0 mg of HPMC K4M gives satisfactory drug release up to 12 hours. Hence F3 batch composition selected for factorial design. Design and formulation of factorial batches are given below.
Table 2 Design of experiment
Design
|
32
|
Level
|
Level
|
3
|
Factor
|
2
|
Factors
|
Low
|
Medium
|
High
|
X1=Amount of HPMC K4M (mg)
|
45
|
50
|
55
|
X2=Amount of PVP K-30 (mg)
|
5
|
7.5
|
10
|
Dependent Factors
|
Y1
|
% Drug release at 2 hours
|
Y2
|
% Drug release at 8 hours
|
Table 3 Formulation table for factorial batches
Ingredients (mg)
|
P1
|
P2
|
P3
|
P4
|
P5
|
P6
|
P7
|
P8
|
P9
|
Terazosin HCl
|
3.8
|
Lactose (DCL 11)
|
90
|
Microcrystalline Cellulose (Avicel pH 102)
|
52.2
|
47.2
|
42.2
|
49.7
|
44.7
|
39.7
|
47.2
|
42.2
|
37.2
|
PVP K-30
|
5
|
5
|
5
|
7.5
|
7.5
|
7.5
|
10
|
10
|
10
|
HPMC K4M
|
45
|
50
|
55
|
45
|
50
|
55
|
45
|
50
|
55
|
Colloidal silicon dioxide
|
2.0
|
Magnesium Stearate
|
2.0
|
Total
|
200.0
|
3.7 Evaluation of Pre Compression Parameters
3.7.1 Loose Bulk Density
Weigh accurately powder blend and transferred in 100 ml graduated cylinder. Carefully level the powder without compacting, and read the unsettled apparent volume (V0). Calculate the apparent bulk density in gm/ml by the following formula.
Bulk density = Weight of powder / Bulk Volume
3.7.2 Tapped bulk density
Weigh accurately powder blend and transfer in 100 ml graduated cylinder. Then tap the cylinder containing the sample manually. Tap the cylinder for approximately 100 times initially and measure the tapped volume (V).
Tapped Density = Weight of powder / Tapped Volume
3.7.3 Carr’s Index
The Compressibility Index of the powder blend was determined by Carr’s compressibility index. It is a simple test to evaluate the BD and TD of a powder and the rate at which it packed down. The formula for Carr’s Index is as below:
Carr’s Index (%) = [(TD-BD) x 100] / TD
3.7.4 Hausner’s Ratio
The Hausner’s ratio is a number that is correlated to the flow ability of a powder or granular material. Hausner’s ratio = TD/BD
Table 4 Effect of Carr’s Index and Hausner’s Ratio on flow property
Carr’s Index (%)
|
Flow Character
|
Hausner’s Ratio
|
< 10
|
Excellent
|
1.00–1.11
|
11–15
|
Good
|
1.12–1.18
|
16–20
|
Fair
|
1.19–1.25
|
21–25
|
Passable
|
1.26–1.34
|
26–31
|
Poor
|
1.35–1.45
|
32–37
|
Very poor
|
1.46–1.59
|
>38
|
Very, very poor
|
>1.60
|
3.7.5 Angle of repose
The angle of repose of powder blend was determined by the funnel method. The accurately weight powder blend were taken in the funnel. The height of the funnel was adjusted in such a way the tip of the funnel just touched the apex of the powder blend. The powder blend was allowed to flow through the funnel freely on to the surface. The diameter of the powder cone was measured and angle of repose was calculated using the following formula.
tan θ = h / r
Where, h and r are the height and radius of the powder cone respectively.
Table 5 Effect of Angle of repose (ф) on Flow property
Angle of Repose (Ф)
|
Type of Flow
|
< 20
|
Excellent
|
20-30
|
Good
|
30-34
|
Passable
|
>35
|
Very poor
|
3.8 Post Compression Parameters
3.8.1 Weight variation
The weight variation test was conducted by weighing 10 randomly selected tablets individually, calculating the average weight and comparing the individual tablet weights to the average. The specification of weight variation is 7.5 % (As per IP, BP and USP).
3.8.2 Thickness
The thickness was measured by using digital vernier caliper.
3.8.3 Hardness
The hardness of the tablets was determined by diametric compression using a Hardness testing apparatus. Determinations were made in triplicate.
3.8.4 Friability
The friability of the tablets was measured in a Roche friabilator. Tablets of a known weight (W0) de dusted in a drum for a fixed time (100 revolutions) and weighed (W) again. Percentage friability was calculated from the loss in weight as given in formula as below. The weight loss should not be more than 1 %.
% Friability = (W0 – W / W0) x 100
3.8.5 Drug Content
Tablets were individually finely ground in a mortar. Accurately weighed quantity of the powder tablet equivalent to 3.8 mg of the drug was transferred to 100 ml volumetric flask dissolve in 100 ml 0.1 N HCl Aliquots were filtered and assayed spectrophotometrically (by UV) at 246 nm for drug content.
3.8.6 In-vitro dissolution study
In vitro release studies were carried out for all the formulations as per USP-II tablet dissolution tester employing rotating paddle at 50 rpm using 900 ml 0.1 N HCl of pH 1.2 for first two hours and phosphate buffer of pH 6.8 for 10 hours as dissolution medium. About 5 ml aliquot samples were collected at 1 hour interval up to 4 hours and at 2 hours interval up to 12 hours. The samples were replaced with fresh dissolution medium of same quantity. Absorbance of these solutions was measured at 246 nm using a UV spectrophotometer.
3.8.7 Drug Release Kinetics
In vitro drug release can be explained through various pharmacokinetic models to describe the drug release kinetics. Five types of models have come into existence for the study.
Zero order model: The models explain that the rate of drug release is independent of the concentration. First order model: The model explains the rate of drug release with dependence on concentration.
Higuchi model: The model explains the release of drug based on the fickian diffusion as a square root of time dependent process from the swellable insoluble matrix.
Korsmeyer-Peppas model: The model explains the drug release from a polymeric system and the type of release mechanism can be studied.
Hixon-Crowell cubic root law model: The model explains the release of drug from the systems by erosion or dissolution resulting in a change in surface area of particles.
3.8.8 Stability study
Terazosin HCl sustained release tablets (optimized batch) was kept for one month and the stability of the tablets monitored up to 1 month at accelerated stability conditions (40 ºC temperature and 75 + 5% RH). Samples will be removed and characterized by appearance, drug content and in-vitro drug release study.