The modern concept of polymers as covalently bonded macromolecular structures was proposed in 19201. Since then, advancements in monomer design and enrichment of polymerization principles have greatly improved the diversity and performance of materials, driving the rapid development of science and industry2–4. Polymer materials have expanded their applications in separation5, energy storge6, biomaterials7, and display technology8 due to their excellent film-forming properties. Covalent organic frameworks (COFs)9–12, emerging crystalline porous polymers constructed from organic monomers via reversible covalent bonds, which inherited the structural and chemical versatility, as well as the network-like structure of traditional polymers13–15. More importantly, COFs possess well-defined and predictable pore structures, nanometer-sized pores and high surface areas16,17, endowing them with functions such as efficient separation18,19, catalysis20,21 and specific sensing22, enabling them a new force for the state-of-the-art platforms. Unfortunately, guided by kinetic and thermodynamic rules23,24, COFs usually exist in the form of micro/nano-sized crystalline powders with poor processibility due to their insolubility in common solvents as well as infusibility at high temperatures, which severely limit their application prospects in membrane/film-based devices25.
To date, several common strategies have been reported for preparing COF films including layer-by-layer stacking26, in-situ growth of COFs on surfaces27 and interfacial polymerization28–30. Although more uniform nucleation sites are provided by these ways, the growth process of COF films still suffers from complicated growth steps, time mismatch between polymerization and crystallization, limiting the quality and expanded applications of film. However, blending method ingeniously utilized the convenient and flexible industrial fabrication process of thin films, avoiding matching issues of the polymerization and crystallization. COFs and polymers are combined by mixing and linking to leverage the continuity and processability of polymers along with the functionalities of frameworks. For example, Rahul’s group firstly added chemically stable COFs (TpPa-1 and TpBD) as active phases into polymer matrix to prepare self-supporting hybrid films31. Similarly, Jiang’s group assembled the two-dimensional (2D) COF nanosheets and one-dimensional cellulose nanofibers into COF hybrid films, which exhibiting enhanced stability32. Although the blending method overcomes the problem of inferior processability COF film fabrication, the interfacial gaps between two different materials, often leading to discontinuous COF-based membranes cannot realize the potential of the pore structures of COFs for practical applications.
Practically, the growth process of most COFs involves rapid transitions between initial amorphous network and subsequently crystalline states23, which is similar to the composition of COFs hybrid films prepared by the blending method. At first, amorphous structure with low-energy and low surface area is built. Then, this material transforms into a crystalline phase through an error-correction mechanism33. Specifically, the amorphous state with short- range ordered structure and the crystalline structure with long-range ordered framework are similar to the amorphous polymer materials and porous frameworks, respectively. If intervening in the growth process of COFs to keep the two distinct growth states, with the amorphous state providing polymer-like properties and the crystalline state offering porous frameworks characteristics in the same reaction system, could potentially yield new functional COF films.
In order to demonstrate our conjecture, we develop a modulator-solvent induced strategy to regulate the growth equilibrium of COFs for the formation and functionalization of COF films (Scheme 1). The selected modulators are introduced to slow down the formation of imine bonds by producing the modulator-stabilized carboxylic acid salt. Subsequently, a suitable drying process is introduced to balance the evaporation rate of solvent and the reorganization rate of metastable amorphous network, resulting in the formation of COF films featuring with large-scale and freestanding state. Notably, the quick evaporation of surface layer solvent will form a compact film with an amorphous structure due to the lack of suitable growth environment of COFs, and yet this compact surface film structure provides an environment conducive to slow solvent evaporation, facilitating the reorganization of inner amorphous network into crystalline COFs induced by suitable amount of modulator. Hence, the obtained COF films exhibit an asymmetric structure combining amorphous network states with crystalline porous states, and display the advantages of reversible organic molecules stimulus-responsive driving behavior. In addition, functional molecules such as fluorescence, chirality and catalyst molecules can be easily encapsulated into COF channel to obtain functional COF films. Such modulator-solvent induced polymerization approach will open up a new avenue for the development of COF films with tailored functionalities.
The formation process and characterizations of COF films
We have adopted the modulator-solvent induced polymerization strategy to synthesize 2D imine-based COF-LZU1 (LZU stands for Lanzhou University) which is widely used in many fields due to its high porosity, suitable pore size, and high stability as the representative34. Generally, for synthesizing COF-LZU1 particles, 1,3,5-triformylbenzene (TFB) dissolved in 1,4-dioxane and the other reactant composed of 1,4-diaminobenzene (PDA) and benzoic acid in 1,4-dioxane are mixed under hydrothermal synthesis. The resulting COF-LZU1 particles exist in the form of powders, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) demonstrate spherical morphology with relatively uniform size of ca.1 µm. X-ray diffraction (XRD) spectrum indicates relatively good crystallinity of COF-LZU1 particles as reflected by the characteristic peaks (2-theta before 10°)34 (Supplementary Fig. 1). During the synthesis of COF-LZU1 films, the two solutions are rapidly mixed, and then dropped on the glass substrates, which is easy to form COF-LZU1 film under suitable temperature. It is worth noting that two key parameters should be considered. One is the amount of benzoic acid added, which acts as the modulator to slow down the formation of imine bonds and enhance crystallinity. The other one is the evaporation temperature of the solvent, which plays an important role in balancing the evaporation rate of solvent and modulator, thus achieving compact film. Upon varying the amount of benzoic acid added from 0.1 mmol to 0.7 mmol, an increase in surface roughness and the appearance of cracks are observed in the COF-LZU1 film, regardless of the evaporation temperature being 40°C, 80°C or 120°C (Supplementary Fig. 2), due to the addition excess of benzoic acid enhance the reversibility of imine bond formation and the process of error corrections, and ultimately the surface presented in the form of particles33. At the temperature of 120°C, COF-LZU1 film exhibits poor crystallinity, which attributed to the rapid evaporation of solvents and benzoic acid, leading to insufficient time for COF-LZU1 film to self-repair and improve crystallinity (Supplementary Fig. 3). In contrast, at the temperature of 40°C, COF-LZU1 film displays enhanced crystallinity, but remains less dense and prone to form the COF-LZU1 particle. This phenomenon is mainly ascribed to the slower evaporation rate of solvent, which is conducive to the growth of COF crystals in the environment of solvent and benzoic acid. Hence, optimal synthetic conditions for COF-LZU1 films are achieved with 0.3 mmol of benzoic acid and 80°C heating temperature (Supplementary Fig. 4). The synthesis involves a Schiff base reaction which takes place at 80°C for 15 min, facilitating instantaneous nucleation of the outermost amorphous polymer layer while allowing relatively sufficient time for the inner solution to convert into crystalline materials through error corrections process. From a macroscale view, COF-LZU1 films have smooth and flexible structure with a yellow color similar to the traditional hydrothermally synthesized COF-LZU1 powders (Fig. 1a, insert image). Analysis of the film’s margin and cross-section (Fig. 1b) reveals a transition from cross-linked particles to dispersed particles with increasing monomer growth time, if we take compact surface as the top side. In terms of the film’s morphology, a compact surface, and relatively compact layers composed of linked spherical particles and dispersed particles are observed. We also investigate the surface roughness of COF-LZU1 films by atomic force microscopy (AFM), in a square area of 25 × 25 µm2, and find that the height amplitude is around ± 40 nm, suggesting a flat and compact film state35 (Fig. 1c). XRD analysis indicates that the as-synthesized COF-LZU1 films, unlike other polymeric films, exhibit good crystallinity at 4.5° which is corresponding to the (100) diffraction reported in literature34, along with a broad peak indicative of amorphous structure (Fig. 1d). The porosity of the COF-LZU1 films is evaluated by nitrogen adsorption–desorption measurements (Supplementary Fig. 5). Compared with the reported synthesized COF-LZU1 particles34 (410 m2 g− 1), the as-prepared films exhibit lower Brunauer–Emmett–Teller (BET) surface area (121 m2 g− 1), probably due to the rapid solvent evaporation on the outer surface, resulting in a dense film surface with an amorphous structure, while the specific surface area is mainly attributed to the inner COF-LZU1 film with a crystalline structure. We further investigate the solvent and thermal stability of COF-LZU1 films. By soaking the as-synthesized COF-LZU1 films in commonly used solvents such as ether, tetrahydrofuran, dichloromethane, ethanol, acetone, and deionized water, we find no obvious damage in the films (Supplementary Fig. 6). Further thermogravimetric analysis (TGA) of COF-LZU1 films indicates their excellent thermal stability (Supplementary Fig. 7). Additionally, this strategy allows the fabrication of COF films with dimensions in the dozens of square centimeters (Supplementary Fig. 8).
The formation mechanism of COF-LZU1 films
In order to elucidate the underlying mechanism of COF-LZU1 film formation, the growth essence of COFs is re-examined, which belong to covalent organic polymers. William R. Dichtel et al reported the formation of an amorphous network in the initial reaction steps of imine-linked COFs24. However, such COF network intermediates usually exist for a very short time before undergoing imine exchange and crystallization into crystals with a layered 2D network. If the process from the metastable amorphous network to crystallization can be stabilized by modulators in a processable state, the construction of film-state COFs would be feasible. Therefore, we investigate the interaction between the modulator and monomers, evaporation rate of solvent, and the transition from metastable amorphous network to crystalline structure to reveal the mechanism of COF film formation. Firstly, during the fabrication process of COF-LZU1 films, the introduced benzoic acid molecules as modulator are found to be indispensable. The interaction between the benzoic acid and PDA is much easier than that between the two reacted monomers, as verified by the density functional theory (DFT) calculation, mainly due to its lower binding energy (benzoic acid with PDA: -0.68 eV; TFB with PDA: -0.21 eV) (Fig. 2a). We further investigate the effect of the sequence of adding benzoic acid on nucleation time (Supplementary Fig. 9). These results suggest that PDA firstly binds with benzoic acid in the initial reaction steps of synthesizing COF-LZU1, which slow down the diffusion rate of PDA and delay crystallization28. Secondly, benzoic acid also functions as a catalyst for COF-LZU1 films during the transition from the metastable amorphous network to crystalline structure. As for modulators, the ones that do not evaporate quickly during the evaporation of solvent is ideal, and thus suitable boiling point of modulators is very important. Benzoic acid with high boiling temperature (249 ℃) will still retain its modulator function in the open and high temperature conditions. Hence, traditional acid catalysts with low boiling temperature (acetic acid) and relatively high boiling temperature (p-toluenesulfonic acid and citric acid) are chosen as control samples. The acid with low boiling temperature fails to produce high crystallinity as it evaporates quickly in the heating and open conditions. On the contrary, acids with high boiling temperature can produce compact surface and good crystallinity because they remain their modulator function in the growth process (Fig. 2b, Supplementary Fig. 10). Thirdly, the instant nucleation induced by the evaporation of outer solvent is also important for synthesizing the special COF-LZU1 films, which depends on an open environment. We attempt to create a relatively closed condition to hinder evaporation which can confirm the formation mechanism of compact surface. In the closed condition, the surface of the as-synthesized sample is rough and obvious grainy, despite of its good crystallinity (Fig. 2c, Supplementary Fig. 11). The main reason behind this phenomenon is that the solvent under this condition evaporates slowly which provides a favorable growth environment for COF-LZU1 particles, further confirming the above experimental results that the roughness of COF films surface gradually increases with the decrease of reaction temperature. This demonstrates that compact films cannot be formed without rapid solvent evaporation. Lastly, the growth procedures of modulator-solvent induced strategy for COF-LZU1 films focus on the polymerization and crystallization, which is confirmed by the time-dependent changes between of the functional groups and crystallinity. The time-dependent Fourier transform infrared spectroscopy (FTIR) as a direct tool to confirm the changes of functional groups reflects the consumption of the reactants and the formation of products. In our work, the intensity of N-H bonds (~ 1450 cm− 1) and C = O bonds (~ 1725 cm− 1) originating from monomers gradually decreases with prolonging the time, but that of the peak of COFs products at 1630 cm− 1 (C = N bond) increase36 (Fig. 2d). These bands resemble those of COFs synthesized under solvothermal conditions in the literature37. The differences in time interval spectra further confirm that the bonding manner of COF-LZU1 films is similar to that of COF-LZU1 powders. It is clear that, at the beginning of the reaction, the COF precursor solution is characterized by the amorphous structure which shows a broad peak at around 18°. The same peak gradually disappears as the time prolongs, while a sharp peak belonging to COFs appears (Fig. 2e). In a word, the formation of COF-LZU1 films involves the polymerization and crystallization, predominantly regulated by the modulator (benzoic acid) and solvent. The selected modulator is used to slow down the formation of imine bond by producing the modulator-stabilized carboxylic acid salt. After that, a suitable drying process is introduced to balance the evaporation rate of solvent and the reorganization rate of metastable amorphous network to form COF films. Notably, the quick evaporation of surface layer solvent will form compact film with amorphous structure under unsuitable growth environment of COFs, and this compact surface film structure further decelerates the solvent evaporation rate, favoring to the reorganization of the inner amorphous structure to form crystalline COFs. Thus, COF films with asymmetric structure are obtained (Fig. 2f).
The universality of the proposed strategy to other COFs
More interestingly, we discover that the modulator-solvent induced strategy can be extended to other COFs with different monomers and linkages. For examples, 1,3,5-triformylphloroglucinol (Tp)-4,4’-azodianiline (Azo) COFs and 1,3,5-tris(4-aminophenyl)benzene (TPB) -2,5-dimethoxyterephthalaldehyde (DMTP) COFs are successfully prepared using this strategy. The synthetic conditions including acid amounts and temperatures are optimized to ensure the formation of freestanding COF films with continuous films structures. By using a large amount of benzoic acid as catalyst and modulator with suitable solvent, we can also synthesize COF films with ideal film properties. For example, Tp-Azo COFs are first synthesized by Rahul’s groups using 1,3,5-triformylphloroglucinol and 4,4’-azodianiline based on β-ketoenamine linkage38. Under suitable synthetic conditions, Tp-Azo COF films exhibit high crystallinity and crack-free surface, with structural features similar to COF-LZU1 films (Fig. 3a-c, Supplementary Fig. 12). TPB-DMTP-COF synthesized by Jiang’s group is famous for expanding the possibilities of different structures39. The as-synthesized TPB-DMTP-COF films also demonstrate good crystallinity and continuous properties (Figure. 3d-f, Supplementary Fig. 13). In addition, owing to the good processability of fluidic COF-LZU1 precursor, COF films with desired structures can be grown on various substrates, such as leather, nickel foam and glass fiber (Supplementary Fig. 14). Taking advantage of this universality, the modulator-solvent induced polymerization strategy holds great prospects for the operation and utilization of COF films in specific applications.
The functionalization of COF films
The vapor stimuli-responsive actuators using smart materials triggered by chemical vapors have shown broad application prospects in various high-tech fields such as aerospace, robotics, biomedical engineering, and sensors40–43. These smart materials display reversible deformations under the influence of chemical vapors, such as expansion, contraction, bending, twisting and rolling. The combination of the continuity and processability features of the polymers as well as the designability and porosity properties of the framework materials allows the obtained COF films with asymmetric structures to exhibit vapor-triggered actuation performance. Herein, the as-synthesized COF-LZU1 film is selected to further explore the vapor-responsive behavior. It is found that COF-LZU1 films show good response to various chemical vapors (Supplementary Fig. 15). Specifically, when placed over the liquid ethyl acetate (EA) phase, COF-LZU1 films with a width of 1 mm and length of 5 mm bend quickly into closed loops in the first 3 s and gradually stretch back to their original shape upon exposure back to air in 3 s (Figure. 4a). To demonstrate the practical application of COF films, COF-LZU1 films are built into a flower. The open flower prepared from COF-LZU1 films can gradually close in an EA vapor atmosphere and bloom rapidly after being exposed back to an air atmosphere (Figure. 4b). In addition, the bending-recovering process can be repeated for at least 20 cycles, even up to 400 cycles, with only slightly deformation in its shape (Fig. 4c, Supplementary Fig. 16). Moreover, COF films with a total organic backbone have organic chemicals affinity. In the EA vapor environment, the porous structure on the bottom side of COF-LZU1 films allows the solvent molecules to adsorb and diffuse into the structure, while the compact and non-porous top structure prevents the diffusion of EA vapor. This results in the inward bending of the compact and non-porous top surface due to the different structures between the top and bottom. In the degassing step, EA molecules diffuse easily out through the porous structure, leading to the recovery of the original shape (Figure. 4d). These films have great potential to serve as detectors of organic solvents leakage.
Interestingly, such strategy can also be used to encapsulate fluorescence molecules, chiral molecules and organic catalysts for fabricating the functional COF films (Figure. 5a). For example, a typical aggregation-induced emission (AIE) molecule benzophenone (BP) is firstly selected to be encapsulated in the COF-LZU1 structure during film formation. The crystal structure and fluorescence of BP@COF-LZU1 film are further characterized by XRD and fluorescence measurement, respectively. Simultaneously, as revealed by XRD measurements, BP@COF-LZU1 film composites exhibit a well-defined crystal structure identical to the patterns of COF-LZU1 film (Figure. 5b). The influence of the amount of introduced BP is investigated by fluorescence spectra. A redshift of emission wavelength is observed with the increase of BP concentration (Supplementary Fig. 17). Compared with the prepared COF-LZU1 film, BP@COF-LZU1 film shows good fluorescence properties (Figure. 5c). In addition, chiral molecule L(+)-Tartaric acid (L(+)-TA), and a second-generation Grubbs catalyst (Grubbs-II) can also be efficiently integrated into the COF-LZU1 structure during film formation. L(+)-TA@COF-LZU1 film and Grubbs-II@COF-LZU1 film exhibit similar crystal structure to COF-LZU1, as characterized by XRD measurements (Figure. 5b). The chirality of L(+)-TA@COF-LZU1 films is studied by circular dichroism (CD) spectroscopy, exhibiting a strong CD signal in the range of 200–600 nm, which is similar to the CD signal of pure L(+)-TA in the liquid state (Figure. 5d). The presence of Ru, N and Cl characteristic elements in Grubbs-II@COF-LZU1 films is confirmed by SEM-mapping (Figure. 5e). In summary, different functional molecules can be controllably encapsulated in COF-LZU1 films, indicating the versatility and potential applications of this strategy in the fields of chemical sensing, drug delivery, and catalysis.