Sample Fabrication
The EHEA samples used in this work were additively manufactured using an M290 (EOS) laser-powder bed fusion machine with an ytterbium-fiber laser (maximum power of 400 W and focal diameter of 100 µm). The starting powders were gas atomized Ni40Co20Fe10Cr10Al18W2 EHEA powders from Vilory Advanced Materials Technology. The particle size was varied from 15 to 53 µm with a mean size of 35 µm. The weight fractions of the FCC and BCC solid solution are 67% and 33%, respectively. See ref18 for more detail of the sample preparation and characterization. The manufactured EHEA samples were laser machined in to size suitable for static high-pressure studies in a diamond anvil cell.
High-Pressure Studies
The EHEA Ni40Co20Fe10Cr10Al18W2 sample was studied in a diamond anvil cell under quasi-hydrostatic pressure utilizing a liquid pressure medium along with a ruby pressure calibrant. The sample was pressurized to 30 GPa and in-situ angle dispersive x-ray diffraction spectrum were recorded at beamline 16-ID-B, HPCAT, Argonne National Laboratory. The pressures were generated in a symmetric diamond anvil cell with a diamond culet size of 300 microns and a sample size of 50 microns in diameter and 30 microns in thickness. The experiment employed a liquid pressure medium for a quasi-hydrostatic environment consisting of 4:1 methanol: ethanol mixture and ruby fluorescence as a pressure marker. The synchrotron x-ray radiation with wavelength 0.42459 Å was used in the experiment at 16-ID-B, and the sample-to-detector distance of 313 mm was calibrated with a CeO2 sample.
High-Resolution Imaging
Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analyses were conducted to investigate the composition, morphology, and atomic structure of printed and compressed EHEA samples. Specifically, a Helios G4 UX instrument (Thermo Fisher Scientific), equipped with a dual electron/ion beam system, was used to acquire secondary-electron and backscattering SEM images and to prepare ~ 50 nm thin slices for cross-sectional TEM measurements. Before microscopy measurements, all samples immersed in epoxy resin were polished carefully with Premium 1200 SiC abrasive paper (1200 grit), while an extensive amount of lubricant was used to minimize the polishing-induced damage. Then, alumina (particle sizes of 1 and 0.3 mm) and silica (particle size 0.05 mm) abrasive pasts were used to obtain mirror-finished surfaces for imaging. The samples were then coated with an iridium layer (2.0 nm thick) to create a conductive layer between the alloys’ surfaces and connect the samples with aluminum SEM stubs.
Thin TEM specimens were prepared for the TEM analysis from bulk samples according to the procedure reported earlier40. A 1 µm thick platinum layer was deposited onto a selected rectangular area of 10 µm × 0.5 µm. Approximately 5 µm deep trenches (with a 52◦ base angle) were milled by a gallium beam on both sides of the platinum layer (accelerating voltage: 5 keV, milling current: 27 nA). Then, the slice was lifted from the sample and polished with a gallium ion beam to about 50 nm thickness under an accelerating voltage of 5 keV and a milling current of 700 pA. In this way, a clean cross-section of the samples for TEM images was produced without milling artifacts.
Aberration-corrected scanning TEM (STEM) Spectra 30–300 (Thermo Fisher Scientific) operated at 300 keV (50 pm resolution in STEM mode) was used for the high-resolution imaging of the thin specimens lifted from the samples. Bright-field TEM and selected area electron diffraction (SAED) imaging were performed using a Ceta CMOS camera. Energy dispersive X-ray spectroscopy (EDS) elemental analysis/mapping was performed by utilizing Super-X EDS detection system using four silicone drift detectors. High-angle annular dark-field (HAADF) and bright-field (BF) STEM imaging were performed by a Panther STEM detection system. Nano diffraction was performed in STEM mode using a Ceta CMOS camera and TIA imaging software.
Simulation Model
To investigate the BCC → FCC phase transition, a nanolamellar FCC/BCC dual phase model of 600,000 atoms. In the FCC bulk, orientations [\(1\stackrel{-}{1}0\)], [\(111\)] and [\(\stackrel{-}{1}\stackrel{-}{1}2\)] were aligned along the x, y, and z directions, respectively. The build had orientations [\(1\stackrel{-}{1}1\)], [\(1\stackrel{-}{1}0\)] and [\(\stackrel{-}{11}2\)] aligned along the x, y, and z directions, respectively. The orientation relationship of FCC bulk and BCC bulk adhere to the K-S relationship32. The boundary of the FCC/BCC dual phase model lies in the x-z plane. The chemical composition, unit length and model box length of FCC and BCC bulk are listed in the following Table.
Table 1 Chemical composition, unit length and box length of dual phase models
|
Structure
|
Chemical composition
|
Unit length (Å)
|
Box length(Å)
|
x
|
y
|
z
|
x
|
y
|
z
|
Model 1
|
FCC
|
Fe0.3Ni0.7
|
2.482
|
6.079
|
4.299
|
156.36
|
133.75
|
159.10
|
B2
|
Fe0.5Cu0.2Ni0.3
|
4.890
|
3.993
|
6.916
|
156.49
|
139.76
|
159.07
|
Model 2
|
FCC
|
Fe0.3Ni0.7
|
2.482
|
6.079
|
4.299
|
158.84
|
133.75
|
167.65
|
B2
|
FeCu
|
4.967
|
4.039
|
6.996
|
158.29
|
141.36
|
167.89
|
Model 3
|
FCC
|
Fe0.3Ni0.7
|
2.482
|
6.079
|
4.299
|
158.84
|
133.75
|
167.65
|
BCC
|
Fe0.5Cu0.2Ni0.3
|
4.930
|
4.025
|
6.972
|
157.75
|
140.88
|
167.32
|
Model 4
|
FCC
|
Fe0.3Ni0.7
|
2.482
|
6.079
|
4.299
|
158.84
|
133.75
|
167.65
|
BCC
|
Fe0.28Cu0.36Ni0.36
|
4.931
|
4.026
|
6.973
|
157.78
|
140.90
|
167.34
|
To minimize residual stress arising from the lattice misalignment, the box length of FCC and BCC bulks along the x and z directions were closely matched.
A many body embedded atom method (EAM) potential was employed for a FeCuNi alloy41. Periodic boundary conditions were applied on three dimensions of model. We used the method of energy minimization by conjugating gradients on the EAM model to relax the residual stress in the interface. The model was thermally equilibrated at 300 K by an isotropic zero-pressure isobaric-isothermal NPT ensemble for 10 ps with a molecular dynamic time step of 0.001 ps. After relaxation, an isotropic pressure was applied to the model with a constant rate of 0.65 GPa/ps up to 130 GPa. And then zero pressure condition was achieved by decreasing the pressure at 0.65GPa/ps down to atmospheric pressure. The Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) was utilized to carry out the simulation42, and atomic structures were visualized by the molecular visualization package OVITO43.