CNF dissolution and Modified
Since the molar ratio of Al3+:Zn2+:H2O is 0.1:0.9:3, in the AlCl3/ZnCl2/3H2O solvent system, Al3+ and Zn2+ are bound to only three water molecules in an unsaturated state (Sen et al.2016;Xu et al.2016), compared with Zn2+, Al3+ has a smaller ionic radius and higher charge density, a stronger attraction to water molecules, and a stronger hydration enthalpy is greater, and the corresponding hydration ion radius is smaller, Hence, unsaturated hydrated Al3+ has a higher propensity to permeate into the interior of cellulose and assail and undermine the intermolecular and intramolecular hydrogen bonds of cellulose fibers, followed by a large number of unsaturated hydrated Zn2+ into the relatively loose structure of the cellulose interior, which synergistically destroys some of the cellulose's hydrogen bonds, resulting in more hydrogen bonds to be further fractured, and making the cellulose chains uniformly dispersed in an aqueous solution forming a clear and transparent solution.
The process of silane modification is shown in Fig. 1a. First, the silane modifier KH-570 is hydrolyzed in an acidic environment, then undergoes a polycondensation reaction on its own, and finally reacts with CNF under heated conditions. The silyl group enables KH-570 to react with CNF, and the methacryloyloxy group acts as an organic group to interact with the solvent to improve the dispersibility of CNF.
Table 1
Contents of surface elements of CNF, MCNF and DMCNF.
Samples | C | O | Si |
CNF | 61.47 | 38.53 | - |
MCNF | 64.77 | 32.57 | 2.65 |
DMCNF | 54.79 | 38.27 | 6.99 |
In order to more intuitively reflect the influence of modification on CNF before and after modification and after dissolution, the surface morphologies of CNF, MCNF and DMCNF were observed, and the results were shown in Fig. 1. Figure 1b shows the shape of fibers in untreated CNF. Due to the large number of hydroxyl groups on the surface of CNF, it is easy to wrap, thus showing a flat ribbon structure. When CNF is modified, it can be found that the shape of fiber is more obvious and the distance between fibers is increased as shown in Fig. 1c, which is caused by the partial reaction of hydroxyl group on CNF after modification and the weakening of binding force. As can be seen from Fig. 1d, the shape of the fiber disappeared due to dissolution, and a multi-lamellar structure appeared, indicating that metal ions Zn2+ and Al3+ destroyed the hydrogen bond between CNF.
Figure 1e is the FT-IR diagram of CNF, MCNF, DMCNF and the KH-570 used. It can be seen from the figure that MCNF and DMCNF both show the characteristic peaks of cellulose, which are respectively O-H absorption peak at 3600 − 3100 cm− 1 and C-H stretching vibration peak at 2892 cm− 1. The O-H bending vibration peak of adsorbed water at 1618 cm− 1, the C-O stretching vibration peak of the peak at 1066 cm− 1, and the D-glucosyl -CH2 and C-H bending vibration peak of cellulose at 895 cm− 1. However, it can be clearly seen from the figure that there is an extra peak between MCNF and DMCNF at 1732 cm− 1 wave number, which is the C = O bond existing on silane coupling agent KH-570. This peak can be clearly seen from the infrared spectrum of KH-570, and the peak height of DMCNF is larger than that of MCNF. This also shows that the process of dissolution promotes the modification to a certain extent. The absorption peaks of 1237cm− 1 Si-O-C and 1095cm− 1 Si-O-Si in KH-570 overlap with cellulose C-O-C in the 1000–1200 cm− 1 vibration band, which makes it impossible to easily show up in FT-IR spectra.
In order to more clearly show the difference between post-dissolution modification and direct modification, XPS tests were carried out on the three samples of CNF, MCNF and DMCNF, and the three elements of C, O and Si were scanned, and the element broad spectrum obtained was shown in Fig. 1f. It can be seen from the broad spectrum in the figure that the three samples all have peaks at 532.5eV and 286.2eV, which represents the presence of O 1s and C 1s respectively. Moreover, it can be obviously seen that MCNF and DMCNF have two more peaks than CNF in the range of 100–200 eV. This is a typical peak of Si 2s and Si 2p, which indicates that CNF has reacted with KH-570, and the modification has been successful. According to the corresponding contents of each element in Table 1, it can be seen from the table that after the direct modification of CNF, the content of Si element only accounts for 2.65%, while the content of Si in the dissolved modified CNF can reach 6.99%, which is 2.64 times of the original modification. This is because the hydrogen bond between CNF makes CNF and CNF intertwined. When CNF is directly modified, the modifier cannot or only a small amount can contact and react with the -OH bond on CNF to achieve the purpose of modification. However, after the dissolution of CNF, part of the hydrogen bond formed by CNF will be destroyed. As a result, more sites on CNF can be provided for the modifier reaction, and the modified effect of dissolved CNF is better, and the Si content in CNF is increased.
In order to characterize the crystal structure changes of dissolved nanocellulose, XRD tests were conducted on CNF, MCNF and DMCNF, and the results were shown in Fig. 1g. It can be seen from the figure that the crystal pattern of the directly modified CNF is consistent with that of the original nanocelluloses, with obvious crystallization peaks at 2θ = 15.9°, 17.1° and 23.2°, which is consistent with the typical diffraction crystal plane of cellulose type I (11 ̅0), (110) and (200) (Yang et al.2015), indicating that the direct modification of CNF does not affect its crystal structure. The crystal shape of the regenerated CNF after dissolution modification is obviously changed, and obvious crystal peaks appear at 2θ = 11.6° and 20.3°, belonging to (11 ̅0) and (020), which are consistent with the diffraction crystal plane of cellulose type II (Yang et al.2011). This indicates that metal ions will enter the crystalline zone of nanocellulose during the process of dissolution, destroying the original hydrogen bond structure (Zhang et al.2018), resulting in the change of its crystal type. This also suggests that dissolution has the effect of untangling cellulose chains that are entangled by hydrogen bonds, which is consistent with FTIR results.
Tensile testing of PLA/DMCNF coated paper
Table 2
Tensile properties of PLA/CNF coated paper with different coating quantities.
Coating quantity(g/m2) | Stress(MPa) | Strain(%) |
0 | 21.31 | 2.76 |
10.20 | 39.11 | 4.67 |
12.98 | 35.81 | 4.88 |
13.74 | 37.75 | 5.54 |
14.36 | 34.78 | 4.43 |
14.85 | 30.53 | 6.36 |
The tensile test of coated paper with varying coating amounts was conducted to investigate the impact of coating amounts on the mechanical properties of the paper. The results are presented in Fig. 2, and the specific parameters are displayed in Table 2. The tensile strength and elongation at break of uncoated base paper were respectively 21.31 MPa and 2.76%. With the increase of the coating amount, the tensile strength initially rises and then declines, and the elongation at break gradually increases on the whole. When the amount of coating is small, the coating solution first fills the pores of the paper, enabling the coating solution to penetrate among the fibers. Since the PLA/DMCNF coating solution has a certain viscosity, it functions as an adhesive between the pores of the paper, enhancing the bond strength among the fibers and causing the tensile strength and elongation at break to increase. When the coating amount is 10.20 g/m2, the maximum strength is 39.11 MPa, which is 83.5% higher than that of the base paper. The elongation at break was 4.67%, which rose by 69.2%. When the coating amount is 12.98 g/m2, the tensile strength decreases, which might be attributed to the uneven dispersion of DMCNF in the PLA matrix, resulting in the formation of large or small holes in the coating, thereby damaging the overall continuity and integrity of the film and presenting a decline in the tensile property of the prepared film. After the coating amount increases to 14.36 g/m2, when the pores between the paper fibers are completely filled, a resin layer will be formed on the paper surface, and the tensile strength and tensile stress at this time are determined by the formed resin layer and the fiber-resin mixed layer. During the stretching process, the force generated by the tensile test can be transferred from the matrix to the DMCNF particles, causing these particles to deform before dispersing into the matrix. In this case, the elongation at break of the coated paper can be enhanced. When the coating amount is 14.85 g/m2, it reaches the highest of 6.36%, which is 2.3 times that of the base paper, significantly strengthening the mechanical properties of the paper.
Surface morphology of PLA/DMCNF coated paper
Figure 3 shows the surface and section morphologies of coated paper with different coating amounts. It can be clearly seen from the morphology that the surface porosity of the base paper is high. After being coated with PLA/DMCNF coating solution, the surface porosity of the paper was significantly reduced (Sundar et al.2020). As the amount of coating increases, the pores between the paper fibers are filled (Fig. 3 (B) (C)). When the coating amount was further increased, the surface fiber structure gradually became less obvious when the coating amount was 13.74 g/m2 and 14.36 g/m2 (Fig. 3 (D) (E)), but there were still a few pores. However, when the coating amount reaches 14.85 g/m2, no fiber structure can be observed at all on the surface (Fig. 3 (F)), and continuous layers formed on the paper can also be seen from the profile of Fig. 3 (f). At this time, there are three layers of fiber layer, fiber-resin mixed layer and resin layer on the entire coated paper. This also confirms the effective adhesion of PLA/DMCNF coatings on paper.
Permeability analysis of PLA/DMCNF coated paper
Water vapor permeability is affected by material thickness, temperature and humidity. In addition to the influence of external factors on the moisture permeability of the material, the molecular structure of the material itself also has an influence on the moisture permeability. The addition of CNF will improve the moisture permeability of the material to a certain extent, this is because the nanofiller can extend the diffusion path of water vapor in the material, which is the main reason for improving the barrier properties of composites (Angellier-Coussy et al. 2013). The cross section of coated paper at a coating amount of 14.85 g/m2 and the EDS scans for Si elements are shown in Fig. 4a, b. The penetration and distribution of CNF in the paper can be determined more intuitively by scanning the Si elements.
It can be seen from Fig. 4a that when the coating amount is 14.85g /m2, a PLA/DMCNF coating layer is formed on the surface of the coated paper. From Fig. 4b, it can be seen that most of the CNF is distributed in the coating layer on the surface of the paper, but some of it still penetrates into the inside of the paper. The water vapor penetration diagram shown in Fig. 4c can be obtained from Fig. 4b. If there is no nano-filler CNF, the water vapor penetration in the paper can be approximately simulated into the path① process, and when CNF is added to the material due to its high length-diameter ratio and cross-linking in the material, the water vapor penetration process becomes tortuous, as shown in the simulation of path ②. It can be clearly seen from the figure that the water vapor transmission length of the ② process is significantly higher than that of the ① process, because with the extension of the gas diffusion path, the gas barrier performance of the material will be improved, and the gas diffusion resistance will increase or the gas diffusion rate will slow down. The penetration of oxygen and water vapor molecules depends on the pores in the film (the main way of gas diffusion). At the same time, due to the flexibility of the molecular chain, the fibrillar molecules in CNF are prone to entanglement, thus forming a more dense and tortuous diffusion path, thereby extending the diffusion path of the gas, which can reduce the water vapor transmission rate to a certain extent, thereby improving the moisture permeability of the coated paper.
Influence of coating quantity
As can be seen from Fig. 5a, the hydrophobicity of uncoated base paper is extremely poor. When the PLA/CNF coating solution was coated on the surface of the paper, it was found that the paper had hydrophobic properties, and the contact Angle of the material increased with the increase of the coating amount. This is because with the increase of the amount of coating, the pores of the paper are gradually filled and the fibers are covered by the coating solution, so that the holes on the surface of the paper are reduced. This results in an increase in the surface uniformity of the paper and a decrease in the permeability of water and air. PLA and the silane modification of CNF give the coated paper hydrophobicity. It can be seen from the figure that when the coating amount increased to 13.74 g/m2, the contact Angle stabilized at 120.9°, which indicates that at this time, the surface of the paper has basically no hydrophilic fibers exposed on the surface, which is consistent with the surface topography in Fig. 3.
The PLA/DMCNF paint was coated on a paper with a base paper of 83.5g /m2 by the coating method, and the water vapor transmission rate of the coated paper was tested under different coating amounts, as shown in Fig. 5a. Due to the porous structure of the base paper itself and the extreme hydrophilicity of the fiber, the water vapor transmission rate of the base paper is very high. After the coating of PLA/DMCNF coating solution, due to the penetration of the solution and the formation of a continuous coating, the coating is directly covered in the micropores on the surface of the filter paper, increasing the resistance of water vapor penetration. Therefore, with the increase of the coating amount, WVTR gradually decreases. When the coating amount is 14.85 g/m2, WVTR decreases gradually. Its WVTR is 210.1911 g/(m2·24h), which is 72.6% less than the base paper. Figure 5b shows that PLA/DMCNF coated paper has excellent hydrophobicity (WVTR of 210.1911 g/(m2·24h), WCA of 120.9°), which is higher than that of some previous PLA-based coated papers (WVTR of 265.11-403.89 g/(m2·24h)). The WCA is 74-115.5°).
Influence of temperature and humidity
From Fig. 6a, it can be seen that under the same environmental conditions, the water vapor transmission rate of the coated paper decreased significantly compared with that of the original paper, which is due to the fact that the PLA/CNF coating fills the micropores in the paper and the CNF in the coating plays a certain role in path obstruction. With the increase of temperature, the water vapor transmission rate of both the original paper and the coated paper increased significantly, which may be due to the hydrophilic properties of the paper itself, making the original paper in the test process because the paper is wetted so that water vapor can pass through a large number of; for the coated paper, the increase of temperature increases the swelling of the coating and promotes the rate of molecular transfer, so that the water molecules are more likely to enter into the PLA/DMCNF coated paper. in the coated paper.
It can be seen from Fig. 6b that under the same environmental conditions, the water vapor transmission rate (WVTR) of the coated paper decreased significantly compared with that of the original paper, and the WVTR gradually decreased with the increase of the coating amount, which was attributed to the fact that the micropores in the paper were filled by the PLA/CNF coatings and the CNF in the coatings played a certain role in the pathway obstruction. The water vapor transmission rate (WVTR) of both virgin paper and coated paper with different coating amounts increased significantly with increasing humidity, probably due to the increasing density of water vapor when the humidity increased, and the pressure difference between the two sides of the test paper increased, which would result in more water vapor passing through the coated paper with greater pressure.