Waste rock characteristics
The waste rock used in this study is andesite. A quantitative X-ray powder diffraction (XRPD) analysis shows that the main minerals in the waste rock are albite (7.0%), biotite (0.48%), microcline (6.7%), muscovite (12.3%), pyrite (0.61%) and quartz (36.3%). Clays, which are common weathering products of rock-forming minerals, i.e., chlorite (10.9%) and smectite (25.7%) are also present (Table 3). In general, the rocks are devoid of readily soluble minerals capable of neutralizing pH, e.g., calcite (CaCO3) or dolomite (CaMg(CO3)2). However, gangue silicate minerals (e.g. chlorite) and the dissolution of this reactive silicate may provide notable amounts of alkalinity and should be accounted for (Miller et al. 2010).
Analysis by ICP-SFMS and ICP-AES (ALS Scandinavia, Luleå) reveals the rock samples' chemical composition (Table 2), which consists of 11% S, 9% Al, 13% Fe, and 60% Si, among other elements. Trace elements detected are 19 ppm Co, 38 ppm Cu, 925 ppm Mn, and 8.7 ppm Ni, among others.
Micro-XRF analysis indicated that the sulfur in the waste rock is disseminated, i.e., dispersed within the rock matrix (Fig. 2, a), with size ranging from 0.67–1.3 mm and locally forms small patches. Based on the SEM analysis, pyrite is the most abundant sulfide, mainly present as euhedral, cubic crystals (Fig. 2, b). The trace elements hosted in the waste rock were examined using various methods including µ-XRF, SEM, and LA-ICP-MS. Based on µ-XRF analysis, it was observed that all Co is hosted in pyrite; Cu coexists with Zn, whereas Mn coexists with Fe. SEM analysis shows that pyrite, as the most abundant sulfide, hosts trace elements such as light REE (Ce, La), Cu, Pb, and Te (Fig. 2) among others. LA-ICP-MS analysis of the pyrite grains showed that Co content is 134–308 ppm. Pyrite also contains Ni in the range of 20 ppm, 19 ppm Se, and 27–35 ppm Ti. Te and Pb are found together with locally high concentrations of Cu, otherwise not present. This analysis also confirmed that the pyrite can contain a high local concentration of Cu, which can be associated with elevated concentrations of As and Ni and the presence of Zn, Te, and Pb. As is found as single digit ppm level and can be present locally with higher concentration together with Mn and Te. Finally, based on the LA-ICP-MS analysis and µ-XRF, Co is an excellent tracer of pyrite oxidation. The deviation between LA-ICP-MS and ICP-SFMS was due to the whole rock digestion for total chemistry analysis, therefore, diluted. Meanwhile, in LA-ICP-MS, only the concentrations of trace elements in pyrite alone are quantified.
Table 2
Waste rock chemistry based on ICP-SFMS
Major elements
|
Trace elements
|
Element
|
Wt.%
|
Element
|
ppm
|
Al
|
8.81
|
As
|
1.82
|
Ca
|
0.43
|
Co
|
19.02
|
Fe
|
13.20
|
Cu
|
37.62
|
K
|
3.81
|
Mn
|
924.47
|
Mg
|
2.08
|
Ni
|
8.71
|
Na
|
0.25
|
Pb
|
4.02
|
S
|
10.82
|
Te
|
4.39
|
Si
|
59.68
|
Zn
|
178.68
|
Silica precipitates
Following the addition of silicate solution in Cell D, white precipitates visible to the bare eye formed on top of the waste rock and developed as layers on top of the waste rock with time. No white precipitates visible with bare eyes were observed in other Si-treated cells. As the precipitate formed in Cell D, Si from the silicate solution remained in the cell more extended than in other cells. Precipitation of silica on top of the waste rock may require a longer contact time to form a layer that is relatively stable over time.
The chemical composition and morphology of all phases were studied using SEM-EDS on representative rock samples at the end of the leaching period. Additionally, elemental distribution mapping was performed in all identified phases (Fig. 3, right-hand images). In Cell A (untreated waste rock), pyrite was intensely oxidized, as shown by the corroded surface and dissolution features (Fig. 3). In all cells with Si-treated rocks, Si was observed to be associated with secondary precipitates, but with differences in the occurrence. In Si-treated waste rock pre-treated with H2O2 (Cell B), pyrite was partly oxidized, as marked by the presence of Fe-O phase (i.e., Fe(oxyhydr)oxide), as opposed to the findings by Kollias et al. (2018), where no iron hydroxide phases were observed as separate precipitates. Silicon was detected within the Fe-O phase by SEM, indicating that Si was absorbed into this phase (Fig. 3). The presence of Si in the amorphous iron (oxyhydr)oxide has been reported to stabilize the passivating layer on pyrite (Fan et al. 2017). Silicate ions form coatings through reaction with the OH groups of ferric hydroxides on the surface of pyrite (Park et al. 2019). It has been understood that silicate species may polymerize at the surface of ferrihydrite (5Fe2O3.9H2O) (Swedlund et al. 2009; Vempati et al. 1990), whereas natural siliceous ferrihydrite may exist in deposits of mine drainage waters (Cismasu et al. 2014). Further, Lee et al. (2011) documented that forming the Fe-silicate complex reduced the activity of oxidants for pyrite, thus reducing pyrite oxidation. In Cell C, a precipitate did not form on the rocks despite adding an alkaline silicate solution for three consecutive weeks (Fig. 3).
In Cell D, subjected to single Si treatment, a homogeneous layer with a composition corresponding to the stoichiometric ratio Si:O = 1:2 (i.e., silica) precipitated on the surface of waste rock, covering the sulfides and all other phases (Fig. 4). The formed SiO2 precipitate by passivating pyrite isolates pyrite surfaces from exposure to oxidants and water (Johnson and Hallberg 2005). This precipitate remained relatively stable following weekly flushing with Milli Q water in each cycle and even after the leaching was terminated 10 weeks after treatment in Cell D. The formation of chemically insoluble, inert, and protective surface coating on the pyrite surfaces is desired for AMD control (Fan et al. 2021). However, future studies are required to test the stability of the formed coating under exposure to actual mining environments. Silica precipitate in Cell D conforms with the finding by Kollias et al. (2018), whereby pyrite treated with higher Si concentration (i.e., > 0.1 mM Si), Si tends to form stable SiO2 precipitates, in comparison to 0.1 mM Si where it seems to favour the formation of Fe oxyhydroxides and adsorbed silicate species (Kollias et al. 2018). The generally approved mechanism for silica precipitation is the polymerization of monosilicic acid (i.e., soluble form of silica, Si(OH)4) to form silicate oligomers which often occurs spontaneously at concentrations exceeding 100–200 ppm, followed by subsequent dehydration to form silica (Dyer et al. 2010; Iler 1979).
Based on quantitative XRD analysis (Fig. 5), the formed precipitate comprises 75.40 wt.% of amorphous silica and 24.60 wt.% of more crystalline silica. The precipitate is composed of 46.74 wt.% Si and 53.26 wt.% O, which results in the stoichiometric ratio of Si:O = 1:2. It is possible that a longer contact time between the alkaline silicate solution and the waste rock allowed for the evaporation and higher concentration of silica, which further led to the polymerization of silica to a more stable, crystalline state as evidenced by the silica layer to remain longer on top of the waste rock longer compared to other treatment.
Leaching characteristics
The following presents and discusses the leaching characteristics of the untreated and Si-treated waste rock with respect to main field parameters (pH, EC, Fig. 6) and selected major and trace elements (Fig. 7 and Fig. 8, respectively).
During the first 11 weeks of leaching and before the treatment with silicate solution was initiated, leachate from all cells had a pH, i.e., ≈ 6. In the cell with untreated waste rock (Cell A), pH declined to 4 over time as leaching progressed (Fig. 6), and the concentration of major elements (Al, Fe, S and Si, Fig. 7) and trace elements (Co, Cu, Mn, and Ni, Fig. 8) in Cell A increased progressively. These observations indicated ongoing pyrite oxidation in the untreated waste rock. Cobalt is hosted principally in pyrite and, therefore, a good fingerprint for ongoing pyrite oxidation, confirmed by the elevated release of Co from the leachate in Cell A (Fig. 8, Fig. 11).
The concentrations of major and trace elements in the leachate peaked simultaneously with pH and EC peaks and thereafter decreased over time. In all Si-treated cells, the leachate pH and EC peaked upon adding Si solution, reaching around 10 and 11 mS/cm, respectively, consistent with the alkaline pH and the high dissolved Si and Na concentrations of Si solution. As leaching continued, the pH in all Si-treated cells decreased steadily and stabilized until the end of the leaching period, but both pH and EC remained higher until the end compared to the start of the experiment (Fig. 6). At the end of the leaching period, in all Si-treated cells, the leachate pH stabilized around 7, and the concentrations of major (Al and Fe) and trace elements in pyrite (Co, Cu, Mn, Ni) were lower compared to Cell A. The slow pH decrease and lower release of metals in all treated waste rock is attributed to neutralization released upon addition of alkaline silicate solution or surface passivation of pyrite. The pre-oxidized waste rock (Cell B) systematically showed the most prominent release of Al, Fe, and S to the leachate than Si-treated cells without H2O2 pre-oxidation (Cell C and Cell D) (Fig. 7). No apparent differences between the leaching characteristics from Cell C and Cell D, i.e. waste rock subjected to multiple and single Si-treatment, respectively, were observed. Leaching characteristics of the waste rock treated in different ways in cells B, C, and D showed some differences and similarities. Firstly, peaking, with the highest concentrations of elements, was systematically observed in Cell B than in Cell C and Cell D (Fig. 7 and Fig. 8). The concentrations of most major and trace elements showed a decreasing trend weeks after treatment. Cell B showed some exceptions, including S, a somewhat ambiguous trend, and higher variability than those observed in other Si-treated cells (C and D) (Fig. 7; Fig. 8; Fig. 11). Impurities of the reagents used in the treatments may have played a negligible role in the peaking concentrations (Table 4), thus it seems that the pre-treatment with H2O2 appears not only to result in dissolution of pyrite (Eq. 2) but also to indirect dissolution of other phases, e.g., rock-forming silicates (Eq. 3; Eq. 4), hence releasing several major and trace elements into the leachate. All Si-treated cells generated and maintained a neutral pH in the leachate, with no signs of accelerated sulfide oxidation at the end of the leaching cycle.
The likely explanation for the peaking major and trace cation concentrations upon Si addition is their solubilization due to alkaline pH, and in the case of Cell B, the oxidation of pyrite and dissolution of rock-forming minerals upon H2O2 treatment. Upon addition of H2O2, dissociation of H2O2 in water released O2 (Eq. 1) and led to elevated concentration of dissolved O2 in the solution in Cell B. Due to a higher concentration of available oxidants, on-going pyrite oxidation accelerated (Eq. 2), releasing more protons (H+) into the solution. Acidity (H+) is consumed during the weathering process of rock-forming silicates, for example, albite (NaAlSi3O8) (Eq. 3) and relatively reactive chlorite (Miller et al. 2010) (Eq. 4), as reflected in the release and peak concentration of Al in the leachate following H2O2 addition (Fig. 7).
In alkaline pH (≈ 10), Al and Fe may solubilize due to the formation of anionic species Al(OH)4− and Fe(OH)4− (e.g. Bhattacharya 2013). Geochemical calculations of aqueous speciation in the leachate upon Si-treatment confirmed that the Al chemical species in all Si treated cells (cells B, C, D) are Al(OH)4−, accounting for nearly 100% of the total dissolved Al. Without any treatment, 97–98% of the total dissolved Al was present as Al(OH)4− while the remaining 2% were in the form of Al(OH)3 and Al(OH)2+. In the case of Fe, the main aqueous Fe species in all Si-treated cells was Fe(OH)4−, whereas Fe(OH)3 was the dominant aqueous Fe species in the untreated waste rock (Fig. 9). Hence, it is likely that the solubilization of Al and Fe upon the addition of silicate solution rendered the Al and Fe concentrations higher in the leachate. H3SiO4− was the main Si species in highly alkaline pH (≈ 10–11), resulting from the dissociation of H4SiO4. As the pH decreased and stabilized to a circumneutral level, H4SiO4 became the main Si species (Fig. 9). A similar mechanism is a likely explanation for the peaking concentrations S and other cations, too. The opposing trend of S in all Si-treated cells, compared to the typical decreasing trend as leaching continued after Si treatment, may also arise from the aqueous speciation and enhanced S solubility due to treatment with alkaline Si-solution. Based on the aqueous speciation calculations, dissolved sulfur existed as sulfate (SO42−) and soluble MgSO4 and KSO4 species in the leachate from the untreated waste rock. In comparison, SO42− and NaSO4 predominated in the leachate following the addition of alkaline silicate solution, whereas nearly all sulfur was present as sulfate in the leachate of all Si-treated waste rock at the end of the leaching cycle.
The decreasing trend in the concentrations of major (Al, Fe) and trace elements (Co, Mn, Pb) hosted in pyrite and the neutral leachate pH towards the end of the leaching may be an indication of suppressed pyrite oxidation or due to a circumneutral pH environment causing metals and metalloids to be captured in the secondary phases, or even both. When pH is raised, Fe oxy(hydr)oxides may precipitate, and trace elements (e.g., Cu, Mn, Ni, Zn) may be retained in these phases (Shi et al. 2021). The saturation indices (Fig. 10) showed that leachate samples from the Si-treated cells (cells B, C, D) were supersaturated or close to saturation with respect to Fe(OH)3 and Al(OH)3 following the treatment of waste rock with silicate solution. These phases may have precipitated in Si-treated waste rock, hence immobilizing Fe and Al.
At the end of the leaching period, the mean percent reduction in dissolved elemental concentrations in the leachate from cells B, C, and D, compared to the reference (Cell A) is reported as 94.74% ± 3.54% (Al), 98.89% ± 0.90% (Co), 91.79%±10.55% (Cu), 77.85% ± 32.3% (Fe). In Cell D, the reduction in sulfur release in the leachate is 75.2%, compared to 39.3% and 41.6% reduction in sulfur release from Cell B and Cell C, respectively. This result is in good agreement with Lee et al (2011) that documented the lower sulfate concentration in the solution when pyritic rocks were treated with H2O2 and sodium silicate (Lee et al. 2011), 72% reduction in sulfate release in pyritic tailings treated with Na2SiO3/ H2O2/CH3COONa (Kollias et al. 2021), ≈ 12% (± 22%) to ≈ 49% (± 24%) reduction in sulfate on a field-scale treatment of silicate solution on a pyritic coal spoil (Vandiviere and Evangelou 1998), 40–45% reduction in sulfidic slates (Van den Eynde et al. 2009), and ≈ 35% reduction in sulfur release from the nickel-bearing waste rock treated with Na2SiO3/ H2O2/NaHCO3 buffer solution (Roy et al. 2020).
Leachate quality profile, coupled with geochemical calculations, was used to describe geochemical reactions occurring in untreated and silicate-treated waste rock. Saturation indices (SI) computed with WATEQ4F for chemical analysis from the leachates are analyzed whether they are at, below, or above saturation with respect to possible secondary minerals.
Figure 10 shows the range of SI values for amorphous SiO2, amorphous Fe(OH)3 (ferrihydrite) and selected Al-phases, including amorphous and crystalline Al(OH)3 (gibbsite), AlOOH (boehmite), Al2Si2O5(OH)4 (basaluminite) over time. The SI confirms supersaturation of amorphous SiO2 in all Si-treated cells upon addition of silicate solution, followed by decreasing SI close to saturation, suggesting that it likely precipitated and then controlled Si solubility. In cells B and C, the silica dissolved over time, whereas in Cell D, silica remained in the cell longer than in other Si-treated waste rock. Therefore, weeks following treatment, the solution was undersaturated with respect to amorphous silica. Ferrihydrite and gibbsite may have precipitated in all cells, and the former is a controlling phase in Cell D. Amorphous Al(OH)3 approached saturation and may have controlled the solubility of A in Cell A, as opposed to the Si-treated waste rock, whereas boehmite (AlOOH) approached saturation in Cell A and Cell D, before and after Si-treatment for the latter. Basaluminite (Al4(OH)10SO4), a nanocrystalline aluminumoxyhydrosulfate commonly present in areas affected by ARD (Carrero et al. 2017), may have precipitated in Cell A. As the pH became more acidic in Cell A at the end of the leaching period, precipitation of basaluminite indicated an ongoing pyrite oxidation.
Prevention of ARD formation by silica treatment in waste rock
Single Si treatment of waste rock (Cell D) with a longer contact time showed the most promising results in preventing ARD from sulfidic, acid-producing waste, as evidenced by the homogenous SiO2 coating observed on pyrite surfaces and the decreasing trends in the release of metals. This coating layer on pyrite likely acted as a protective barrier against further oxidation and could explain the nearly constant pH at the end of the leaching cycle. The formed precipitate in Cell D as layers on top of the waste rock might be important in protecting the pyrite from oxidation, as this layer was not leached at the same rate as in other cells. Furthermore, as the precipitate formed, Si from the silicate solution remained in Cell D longer than other cells. This study suggested that silica precipitation may require prolonged time to develop on the surface and finally form a stable layer over time. In addition, adding silicate solution at a slower flow rate might also be required to promote a progressive supersaturation buildup without achieving a highly alkaline pH level, since H4SiO4 remains undissociated at pH values below 9 and it is a precursor to solid, amorphous silica (SiO2) (Iler 1979).
It is also worth noting that this study showed that the effect of contact time of solution is an essential factor in the development of silica layer. The contact time of the silicate solution in Cell D was more prolonged than in Cell B and Cell C to provide sufficient time for the buildup of the SiO2 coating which may grow thicker and denser over time. Due to a longer contact time between the alkaline silicate solution and the waste rock in Cell D, evaporation may have also resulted in higher silica concentration. Once the concentration exceeded 100 ppm, the monosilicic acid either precipitated or polymerized to form silica layer on top of the waste rock (Iler 1979). This study revealed that even in alkaline solution silica precipitation is not immediately complete but requires several days to attain a steady state.
Nonetheless, despite the SiO2 formed, it remains uncertain how long the effect of Si-treatment may last and whether the formed precipitate is stable under a more acidic environment. The decreasing trend in the release of metals was observed after Si treatment, followed by initially elevated concentrations of some elements. However, the sulfur release did not show a similar trend, which is believed to be partially due to the formation of soluble NaSO4− species from the alkaline Si solution. The current study does not unambiguously show whether the decreasing trends in the release of metals are due to the inhibition of the pyrite surface by precipitation of secondary minerals, the maintenance of a circumneutral pH environment created by the Si treatment, or the combination of both. However, pH sustenance to a circumneutral level by silicate solution is also essential because acid pH conditions enhance the mobility of metals, particularly the divalent cations of Cu, Zn, and Mn (e.g. Dold 2017).
Repeatedly adding silicate solution to the pyritic waste rock (Cell C) did not improve the overall leachate quality compared to waste rock subjected to single Si treatment (Cell D). Further, it did not result in the formation of homogeneous precipitate on the rocks; it only resulted in partial coverage of the pyrite surface. A likely explanation is that the repeated addition of alkaline silicate solution resulted in an alkaline pH > 9 for an extended time, which in turn favors H4SiO4 dissociation in alkaline solution, giving up H+ (Iler 1979). It is understood that the solubility of amorphous silica is little affected by changes of pH in the range 2–9 but increases rapidly as the pH rises above 9 (Iler 1979). The solution pH in Cell C was maintained at ~ 10.5 (Fig. 6), where the rate of silica dissolution, which is also catalyzed by hydroxyl ions, becomes significant (Nordström et al. 2011). Repeated addition of silicate solution also resulted in a possible risk of metal mobilization, as shown in elevated concentrations and leached mass of dissolved Al and Fe (Fig. 7; Fig. 11), persisting over an extended time. Given that repeated treatment did not result in further improvement compared to a single treatment but increased the possible risk for metal leaching due to alkaline pH and additional reagents required, such an approach is not motivated under the circumstances prevailing in this study.
Although the siliceous Fe(oxyhydr)oxide phase is detected in Cell B, the pre-oxidation with H2O2 before Si-treatment did not improve the impact of Si-treatment compared to treatment with alkaline Si-solution only (cells C and D), but rather the opposite. The pre-oxidation step resulted in prominent release of sulfur as well as several major and trace elements (Fig. 7 and Fig. 8) upon treatment, as well as showed an ambiguous trend, rather than decreasing trend, in their release to the leachate upon continued leaching. Previous Si-inhibition studies involve H2O2 pre-oxidation prior to the addition of silica solution to form a coating layer on pure pyrite samples (Fan et al. 2017; Kollias et al. 2018, 2022; Vandiviere and Evangelou 1998), while the current experiments on waste rock indicate that the pre-oxidation step may not have a positive effect on the leachate quality when applied on to heterogeneous materials, e.g. pyritic waste rock. This finding agrees with the results by Kang et al. (2024), which shows that Fe-silicate-based treatment using H2O2 pre-oxidation did not properly inhibit sulfidic rock samples, although it appears effective in treating pulverized monomineralic pyrite samples.
Accordingly, the one-time addition of silica on sulfidic waste rock with a longer contact time (Cell D) generated near-neutral-alkaline pH with low metal release. Pre-oxidation of waste rock with H2O2 prior to Si treatment (Cell B) or repeated addition of silicate solution to treat the pyritic waste rock (Cell C) did not further improve the overall leachate quality or precipitate a protective layer on the pyrite surface in comparison to single Si-treatment of waste rock (Cell D). In relevance to industrial application, this study serves as a precursor to further experimental work on promoting the formation of Si coatings but with silica-bearing industrial remnants, e.g. slag, or enhanced in-situ dissolution of reactive silicate-bearing minerals, e.g. as a potential source of dissolved Si. In the actual mine environment, micas and chlorite, with silica and silicate being the main components, remain stable under mine conditions and maintain the pH (Zhang et al. 2023). Silica is insoluble in acid (pH > 2). It is, therefore, unaffected by the acidification of the mine environment to form a coating on pyrite, despite requiring confirmation to examine the formation and stability of the silica precipitate under long term neutral pH, which further studies in the future must confirm. Finally, this study's outcome contributes to understanding the geochemical implication of pyrite inhibition by silica, particularly in freshly dumped pyritic waste rock at a waste heap pile in an operating mine site. To warrant applicability in the mine environment, the amount of material required for achieving inhibition of pyrite oxidation prior to field applications must be evaluated in further studies.