The intensity of chemical degradation depends on the UV aging conditions and on the polymer type. Chemical degradation of polymers leads to polymer chain cleavage and consequently to a molar mass reduction or crosslinking and consequently a molar mass increase depending on which mechanism is predominant.30,55 Very specifically for UV aging of polymers, the carbonyl index increases by autoxidation and Norrish reactions.56,57 According to literature, amorphous phases in polymers are more affected by UV degradation than crystalline phases, leading to the assumption that environmental aging of microplastics results in an enrichment of highly crystalline regions in microplastics.35,38,58 In this study we considered the carbonyl index, the molar mass, and the crystallinity of microplastics to be the most relevant polymer properties to monitor chemical degradation induced by different UV aging protocols.
UV aging led to an increase of the carbonyl index for four of the five polymers investigated in this study, in all three aging protocols (Fig. 2a). The negative control PP was the only exemption, showing no significant differences in the carbonyl index, neither by variations of the UV aging protocol nor by the exposure duration. This is to be expected due to the UV stabilizing additives used in this polymer.59 The heat map plot (Fig. 2a) highlights the differences in the UV aging protocols and exposure duration for PA-6, HIPS, LDPE and TPU. In general, independent from the polymer type and the UV aging protocol, an increase of the carbonyl index was detected with increasing exposure duration. However, the resulting carbonyl index strongly depended on the polymer type. The aromatic polymers HIPS and TPU showed the highest values, followed by PA-6 and LDPE with significantly lower values, but still higher than the negative control PP. HIPS and TPU were also the materials with the most intense yellow discoloration, which can be explained by the generation of quinoid chromophore structures during UV irradiation.60 The systematic increase of the carbonyl index of LDPE with increasing UV aging time depended on humidity during UV aging. Under 75% RH the carbonyl index was lower compared to the other UV aging protocols (Fig. 2a), indicating that the presence of water molecules slowed down the formation of new carbonyl groups. Low molecular radicals (such as hydroxyl radical formed in the presence of water) can induce termination reactions and hence stop the propagation).61 Temperature changes, tested in this study with the Kalahari protocol, seemed to have no influence on the formation of carbonyl groups on the surface of LDPE microplastics, but the Kalahari protocol was also the one with the lowest relative humidity of 28%. The carbonyl index of PA-6 was constant over almost all aging protocols and exposure duration (Fig. 2a). A slightly higher carbonyl index was only observed after 1500 and 2000 h of UV aging with 75% RH, demonstrating that in the case of PA-6 the presence of water molecules supports the formation of new carbonyl groups. PA-6 is known for its high water uptake.36 Temporal dependency was also observed for HIPS and TPU (Fig. 2a). However, for the aromatic microplastics the highest values for the carbonyl index were obtained with the ISO 4892 50% RH protocol, indicating that higher temperatures and water content together do not favor the formation of carbonyl groups. In summary, we observed that a higher temperature was not decisive for the increase in the carbonyl index, but the presence of water had a more severe impact on the formation of carbonyl groups, especially when the microplastic type is susceptible.
UV aging also led to a reduction of the microplastic molar masses for all polymers except LDPE and TPU, but the differences between the applied UV aging protocols were less pronounced than for the carbonyl index (Fig. 2b, SI Table 2, SI Table 3). For PA-6, PP, and HIPS, no UV-induced crosslinking was observed, while for LDPE and TPU crosslinking was predominant and led to the formation of gel fractions. The presence of a gel fraction indicates that the polymer is crosslinked beyond the gel point. The weight-average molar mass of a sample crosslinked beyond the gel point is infinite while its number-average molar mass remains finite. With knowledge of the weight fraction of gel, the weight fraction of sol, the molar mass distribution of sol, one can provide a conservative estimate of the molar mass averages of the whole sample by assuming the gel fraction molar mass must exceed the molar mass exclusion limit of the GPC column used (in reality, the weight-average molar mass of the gel is infinite). These estimates for LDPE and TPU are provided in SI Table 3 and Fig. 2b. PP showed the lowest molar mass reduction of maximum 20%. For PA-6, the molar masses were reduced by over 80% (number Mn and mass-based Mw). For HIPS, Mn was reduced to a much higher extent (60–80%) than Mw (< 20%) and the polydispersity was increased (SI Table 2), implying preferred formation of shorter chains (chain cleavage closer to their terminal chain ends) instead of statistic chain cleavage at any position in the polymer chain. Considering that HIPS is a rubber (butadiene) modified PS this could also mean that one of the two polymer types contained was more affected than the other. Analogous to the observations for the carbonyl index, the molar mass reduction for PA-6 was more pronounced in the presence of water. For LDPE and TPU the molar masses and the weight-fractions of only the soluble polymer could be measured by GPC (SI Table 2), but as described above, molar mass averages of the whole samples were estimated conservatively (SI Table 3). The underlying crosslinking reaction mechanisms for the investigated TPU were described in our previous publication and are based on the recombination of radicals or peroxide bridges in the polyether-polyol soft segments.36 Similar crosslinking mechanisms are expected for LDPE, since crosslinks are usually formed by the recombination of radicals within the polymer chain (P-P or P-O-O-P crosslinks).62
For the comparison of the thermal properties, the melting points (Tm) of LDPE, PP and PA-6 were compared after treatment with the three UV exposure protocols (Fig. 2c, SI Fig. 2 and SI Table 4). For HIPS, the glass transition temperature (Tg) was in the focus (SI Fig. 2, SI Table 4). The DSC curves of TPU showed no pronounced Tg or Tm and will therefore not be discussed. The 1st heating curve shows the polymer state directly after the thermal pre-treatment (UV aging at specific temperatures), while the 2nd heating curve (commonly used for DSC data evaluation and comparison) shows the polymer properties after deletion of the thermal prehistory and rearrangement of chains and crystallites but still provides information on changes in the polymer properties due to aging.
The UV treatment and especially the presence of water during UV aging had an influence on the Tm of PA-6. With increasing aging duration and humidity, the melting temperature was reduced by up to 23°C. In addition, the increasing water content also led to a reduced melting enthalpy ∆Hm (SI Fig. 3). We interpret that shorter polymer chains (confirmed by GPC measurements) and the presence of water molecules inside of PA-6 particles lead to higher chain mobility and therefore to a reduction of the Tm and the crystallinity.63,64 The Tm of LDPE was slightly increased by around 3°C (Fig. 2c, 2nd heating curve) and by around 7°C (1st heating curve) after 2000h of UV aging, which might indicate the degradation of the amorphous phases leading to a slight increase in crystallinity.65 This was also confirmed by the analysis of ∆Hm in the 1st heating curve before and after UV treatments (Fig. 2c), showing an enthalpy increase. However, a decrease of ∆Hm is observed in the 2nd heating curve (SI Table 4). Additionally, since UV aging was done at high temperature, chain rearrangement by tempering could also have led to the observed melting point increase.66 Even though the molar mass reduction for PP was low, the Tm and ∆Hm of PP were reduced with increasing UV aging time, indicating polymer chain cleavage and consequently improved chain mobility (Fig. 2c, SI Fig. 2&3, SI Table 4). The investigation of the Tg in HIPS showed the same trend: higher chain mobility due to polymer chain cleavage results in a Tg reduction with increasing UV aging duration (SI Fig. 2, SI Table 4). In general, it is known, that degradation of the amorphous phases happens before the degradation of the crystalline phases, because of their lower compactness and therefore reduced stability.35 The polymer degradation leads to DOC release and volume loss. But in the case of a fully amorphous or fully crystalline polymer, this theory would not lead to an enrichment of crystalline phases. The PA-6 investigated here might be an example for a very crystalline polymer, while HIPS is completely amorphous. In both cases no crystallinity increase was observed. Changes of the ratio amorphous:crystalline therefore depend on the polymer type (and their chain properties, such as crystallinity, but also glass transition) and on the environmental conditions (improved chain mobility at higher temperature).
Qualitative SEM images of the investigated microplastics and their surfaces before and after aging were taken to gain insights into possible fragmentation mechanisms (surface ablation vs. bulk fragmentation).35,38 SI Figs. 4 and 5 display all particles throughout the three aging protocols at 2000 h compared to the pristine particles. In general, the images show that the features in each of the microplastic types were similar across the three protocols. Changes in the surface texture were observed for all polymer types with PP exhibiting only minimal micro-cracks after 2000h Kalahari aging (SI Fig. 5). Representative images (after 2000h Kalahari) of HIPS, LDPE, PA-6 and TPU are shown in Fig. 3. Both HIPS and PA-6 had rough surfaces with nano-sized divots or cracks after aging, while the LDPE particles showed µm-sized cracks in aged particles and SEM images of the TPU indicated fragment release via surface ablation. The aged LDPE particles in Fig. 3 and SI Figs. 4 and 5 show distinct cracks over the full particle dimension indicating substantial degradation and the potential for fragmentation. The cracks in LDPE are shown to be approximately 10 µm in width, which is consistent across all 2000 h aged LDPE samples imaged.
Additionally, UV aging of HIPS, LDPE, and PA-6 by the three different aging protocols led to a reduction of the particle sizes compared to the pristine powders, while for TPU an increase of the particle sizes was detected (SI Fig. 6). As described above, TPU does not have a distinct melting peak, but a broad melting area and additionally crosslinking was observed. Our results imply that the pristine TPU particles might have softened and crosslinked during the treatment, leading to chemically bonded TPU agglomerates.67,68
Release kinetics for secondary micro- and nanoplastics and dissolved organics
Since the impact of the different UV aging protocols on the various types of microplastics investigated influenced the release rates of the degradation species (secondary micro- and nanoplastics, dissolved organic carbon, DOC), a screening method was needed to decide which samples should be analyzed by the advanced techniques. In this study, we used the single particle counter to assess the release of secondary microplastics after all aging stresses were applied. The heat map in Fig. 4 shows the impact of the aging protocols on the fragmentation of the microplastic types investigated, comparing the total counts detected.
For HIPS, LDPE, and TPU the total particle counts from the 1 to 139 µm range increased after UV aging, clearly showing the fragmentation of these materials and secondary microplastic release. HIPS showed the highest release of 7.3 ± 3.1∙108 counts per gram polymer after 2000 h aging via ISO4892, RH 75%, but this also had the broadest scatter in the duplicate measurements. The effect of the high temperature in the Kalahari protocol to HIPS also led to a high release of 5.4 ± 0.2∙108 counts per gram polymer and even the lowest recorded release of 2.8 ± 0.4∙108 counts per gram polymer (after 1000 h aging with ISO4892, RH 75% protocol) was still higher than any release from the other microplastic types in any protocol tested. In the case of LDPE, fragmentation was more pronounced at higher UV aging temperature (Kalahari 2000 h: 1.8 ± 0.3∙108 counts per gram polymer) and with increasing duration of the UV treatment. This trend was not observed for HIPS treated by Kalahari and ISO4892, RH 50%. Here, the fragmentation was higher after 1000 h, then lower after 1500 h and higher again after 2000 h UV treatment. This might be supported by the published surface ablation mechanism introduced by A. Andrady35: After 1000 h UV treatment, the HIPS surface fragments and secondary microplastics are released. Before the next surface layer can be affected, the previously formed fragments need to be removed from the particle surface or further degraded into nanoplastics and other species. This assumption is supported by measurements of the carbonyl index before and after NanoRelease (HIPS, 2000 h ISO4892, RH 50%) showing a reduction of the carbonyl index value by 3.5% after removal of the outermost aged layer. This observation was even more pronounced for LDPE (2000 h ISO4892, RH 50%), where the carbonyl index was reduced by 23.8% after the NanoRelease treatment. Specifically for HIPS, the blend structure can also influence its fragmentation. While the matrix consists of polystyrene, the dispersed phase is based on butadiene rubber. The two polymer types are affected differently by UV aging stresses, which highlights the high potential for defect formation or release of the dispersed phase as secondary micro- or nanoplastics, as observed with Carbon Black or silica fillers.69–71 The aromatic TPU showed low, albeit consistent and measurable, secondary fragment release that increased as UV duration increased. In this case, the release was higher in presence of water (both ISO4892 protocols). In the absence of water, the molecular weight reduction was more pronounced for the investigated TPU, while the carbonyl index was higher in the presence of water. This might indicate that higher temperatures and low humidity lead to the formation of low-molecular polymer chains that would not be released as solid particles,72 while conversely in this polymer the presence of water molecules favors fragmentation. For PP and PA-6 no increase or decrease in the total particle counts between 1 and 139 µm were detected after all UV aging stresses applied. Since the molecular mass reduction was low for PP and no increase of the carbonyl index detected (Fig. 2a + b), we assume that the aging duration (and thus accumulated UV dose) was not sufficient to overcome the UV stabilizing additives and induce severe aging of this material. In case of the PA-6, however, the molar mass was drastically reduced and changes in the carbonyl index were detected (Fig. 2a + b). Furthermore, the size distribution of PA-6 was changed after treatment with both ISO4892 protocols (Fig. 5a). Numerous 1 µm sized particles were detected after UV aging with ISO4892, RH 50%, exceeding the total 1 µm particle counts of the pristine powder, while the total counts of larger particles were drastically reduced. After treatment with ISO4892, RH 75% exclusively the total particle counts of fragments with sizes from 4 to 30 µm were reduced. In contrast to that the total particle counts of all sizes were increased after any UV treatment of HIPS (Fig. 5b). Assuming spherical particles, we converted the total particle counts into a mass (separately for each size fraction) and compared the different protocols and timepoints to the initial mass of 1-139 µm fragments detected (Fig. 5c). With this assumption, the difference in the fragmentation and degradation mechanism of PA-6 and HIPS becomes clear: Since PA-6 takes up water during UV aging, bulk degradation can take place, which leads to shrinkage by bulk volume loss and therefore to a reduction of particle sizes and total particle counts. In contrast, fragmentation is the dominating mechanism during UV treatment of HIPS, attributed to surface ablation and release of daughter fragments, since total particle counts, and mass of fragments increased compared to the pristine material. Notably, the total particle counts of released fragments from HIPS are higher than from PA-6, but the total mass is lower due to the smaller sizes of fragments released. These results support the hypothesis of particle shrinkage for PA-6, as previously reported.36 This is shown with the increase in 1 µm counts and nanoplastic release from PA-6 after UV aging without humidity control as well as the disappearance of released fragments after 3000 h of UV aging.
Several authors concluded that the UV aging of microplastics not only leads to the release of solid secondary micro- and nanoplastics, but also leads to the release of DOC.36,37,73–76 It is important to note that DOC is only detectable in the closed lab environment, not in environmental monitoring studies, due to filter sampling. The new data reported in this study shows how each polymer has distinct patterns of degradation into secondary microplastics, secondary nanoplastics, and DOC (Fig. 6, SI Table 5), and that pattern was additionally modulated by humidity and temperature (Fig. 6a,b,c and SI Table 5), but remained overall remarkably characteristic of each respective polymer. For PP, low releases of all species after all UV aging were detected, which also fits to the low changes in chemical degradation observed for this material. As mentioned before, the dominating transformation mechanism of HIPS is fragmentation in all UV aging protocols, due to the high release of microplastic fragments and low release of DOC and is also the case for LDPE. For both materials the ISO4892 protocol with RH 50% led to higher DOC and reduced secondary microplastic released compared to the other protocols. For PA-6 and TPU, the dominating transformation mechanism is dissolution, due to the high release of DOC and low release of micro- and nanoplastic fragments. In the case of TPU, we observed that the presence of water favors fragmentation, while the DOC release remains stable. With PA-6, we detected the disappearance of larger microplastic fragments (Fig. 5a), but also the formation of nanoplastics and high DOC releases which implicates particle shrinkage without fragmentation. SI Fig. 6 in our previous publication36 shows how nanoplastics were formed on the surface of the larger PA-6 particles (probably due to inhomogeneity in aging and non-uniformity of particles) after UV aging, but the half-life of formed nanoplastics remains unclear. In the case of PA-6 the presence of water during UV aging (ISO4892 vs. Kalahari) led to higher release of DOC.