3.1. Microstructural analysis
An electron microscope was used to study the morphology of the mango seed kernel (Fig. 3). Under the scanning electron microscope (SEM), with an accelerating voltage of 7 kV, the materials were analyzed in bead form. The mango seed powder, combined with sodium alginate beads, forms spherical structures with microspores capable of absorbing different metals. These are SEM micrographs of the SA/MSK blend beads taken before and after the adsorption of Cd(III), Pb(II), and Cu(II) from an aqueous solution.
The sodium alginate beads initially exhibited largely acicular and rod-like structures with large interstitial voids. The bead surfaces displayed some visible pores and spaces. An understanding of the sodium alginate matrix is provided in Fig. 3A [89], which shows a continuous, uniform matrix without any flaws or fissures. It appears that the sodium alginate beads are well encapsulated by the matrix. The spherical SA/MSK beads contain microspores that serve as active sites for the adsorption of metals like Cu, Ni, Cd, Pb, and Cr, enhancing their metal absorption capacity.
The image suggests that the porosity of the Na-alginate-impregnated mango seed kernel beads results in superior adsorption capabilities due to the greater abundance of functional groups in the MSK powder, which enhances the affinity for metal ion absorption. The porosity of the spherical SA/MSK beads is clearly greater than that of Na-alginate alone (Fig. 3B), leading to a larger adsorption capacity. Consequently, the beads are more effective in attracting metal ions. SEM micrographs indicate that these adsorbents have an increased surface-to-volume ratio.
After adsorption, the needle- and rod-like structures were significantly reduced, leading to fewer voids between the components (Fig. 3C, D, and E). The adsorption of metal ions filled many of the spherical particles. Research and observations showed that SA/MSK beads remove metal ions through pore filling and internal surface adsorption. Both chemical and physical adsorption processes were observed on the materials. The SEM study revealed a porous and rugged surface for the SA/MSK beads, which aligns with their primary function of removing toxic metals (Pb, Cu, Cd) from aqueous solutions.
3.2. XRD (X-Ray diffraction analysis)
The experiment was conducted using a wide-angle X-ray diffractometer (Rigaku, Model Ultima IV). The samples, in powdered form, were analyzed to determine the crystalline characteristics of sodium alginate beads infused with mango seed powder. The combination of mango seed powder with sodium alginate beads was studied using CuKα radiation (wavelength (λ) = 1.54056 Å) at 40 kV and 40 mA. The dimensions, morphology, defects, and minute forces within the crystals affect the positioning and configuration of the XRD peaks. The scanning range for the angles 2 theta (2θ) was from 10° to 80°, with a scanning velocity of 0.02°/min (Fig. 4). The X-ray diffractograms of four samples, comprising a blend of mango seed kernel/Na alginate beads prior to adsorption and three samples post-adsorption of Cu, Pb, and Cd metals, are illustrated in Fig. 4.
The extensive X-ray diffraction peak pattern suggests that mango seed kernels predominantly consist of amorphous substances, such as carbohydrates and lipids, while also exhibiting semi-crystalline regions attributed to starch and cellulose. MSK powder shows peaks at 15°, 17°, 18°, and 23° (2θ), which are characteristic of A-type starch crystallinity. Sodium alginate is typically an amorphous polymer (Fig. 4A), with a prominent peak occurring between 15° and 30° (2θ). Sodium alginate exhibits low-impact, sharp peaks due to structural damage to its crystallinity, indicating that the material is predominantly amorphous rather than crystalline [90].
The XRD results showed that the mixture has both amorphous and crystalline structural patterns when sodium alginate beads are blended with mango seed powder. A broad peak centered between 15° and 30° (2θ) signifies the amorphous characteristics of the sodium alginate beads and certain components of the mango seed powder. Crystalline peaks emerged within the 17°–23° (2θ) range. The ability of metal sorption is limited by crystallinity, as metal adsorption is enhanced when the crystallinity of the specimen is reduced, as shown in Fig. 4 (B, C, D).
3.3. Point of zero charge (pHpzc)
The Point of Zero Charge (pHpzc) can be experimentally determined by the strong acid or base addition method, using biosorbents such as sodium alginate, mango seed kernel beads, and their composite. For biosorbents like sodium alginate, the PZC is a crucial characteristic, indicating the pH at which the biosorbent's surface has no net charge. The PZC for sodium alginate typically falls within the pH range of 4 to 6. Sodium alginate contains carboxylate groups that deprotonate at higher pH levels, resulting in a negative surface charge above its PZC. Below the PZC, the surface carries a positive charge, which can influence the adsorption of various ions.
The PZC for biosorbents derived from mango seed kernels generally ranges from pH 3 to 7. The surface functional groups of mango seed kernel biosorbents, including carboxyl, hydroxyl, and phenolic groups, are affected by pH, as shown by a pH meter in Fig. 5.
The findings for the biosorbents are as follows: i) The pHpzc for sodium alginate ranges from 4.5 to 5.5. At this pH, the surface carboxyl groups (-COOH) remain protonated, resulting in no net surface charge [91]. ii) The pHpzc for mango seed kernel beads is approximately 5 to 6, due to the presence of hydroxyl, carboxyl, and phenolic groups on their surface [92]. iii) The pHpzc for the composite is about 5 to 5.5, depending on the mixing ratio.
The salt addition method provides a direct approach for experimentally determining the pHpzc of sodium alginate, mango seed kernel beads, and their composite. Establishing the pHpzc is essential for optimizing pH conditions for maximum adsorption efficiency during biosorption tests, particularly for cationic metal ions such as Pb²⁺, Cu²⁺, and Cd²⁺.
The graph in Fig. 5 illustrates the ΔpH (change in pH) versus the initial pH, used to determine the Point of Zero Charge (pHpzc) for sodium alginate, mango seed kernel beads, and their composite.
3.4. FTIR spectra
Different absorption bands observed in the FTIR spectra of MSK reveal its complex molecular structure. The FTIR spectrum of the MSK corresponded to the following vibrations: O-H stretching vibrations with hydrogen bonding (3356 cm⁻¹), C-H in alkanes (2915 cm⁻¹), C = O in esters (1729 cm⁻¹), C = O in carboxylic salts (1452 cm⁻¹), C-N in amines (1340 cm⁻¹), C-O-C in ethers (1161 cm⁻¹), and C-O in primary alcohols (1022 cm⁻¹), as well as the bending vibrations of N-H in primary amines (1618 cm⁻¹). This indicates that MS powder contains a variety of functional groups, including amine, carboxyl, ester, and hydroxyl groups, as shown in Fig. 6.
The Fourier transform infrared (FTIR) spectra of sodium alginate also displayed multiple prominent peaks. The O-H stretching vibration was observed around 3273 cm⁻¹, and the aliphatic C-H stretching vibration at 2925 cm⁻¹ in Na-alginate. Asymmetric and symmetric C = O vibrations, which are the two main types of COO⁻ stretching, were found at 1593 cm⁻¹ and 1410 cm⁻¹, respectively. The peak at 1295 cm⁻¹ was attributed to C-O stretching vibrations. Additionally, the stretching vibrations of C-O, C-C, and C-O-C were associated with the peak at around 1085 cm⁻¹. The noticeable peak at 1025 cm⁻¹ was caused by vibrations between carbon atoms and carbon ions, as shown in Fig. 6B.
The FTIR spectra of SA/MSK beads revealed the presence of free hydroxyl groups, as suggested by the prominent peak at 3400 cm⁻¹ in the composite beads made from sodium alginate and mango seed kernel powder. The hydroxyl groups of -COOH and intramolecular hydroxyl stretching are indicated by the peaks at 2915 cm⁻¹ and 2868 cm⁻¹, respectively. The stretching of C-O bonds and C-O-C bonding are indicated by the peak at 1015 cm⁻¹. The symmetric stretching of the -COO⁻ group is shown by the peak at 1595 cm⁻¹. The stretching vibration seen at 1600 cm⁻¹ results from ionic bonding with calcium and corresponds to the C = O group.
3.5. Effects of pH on the adsorption of metal ions
The pH of the solution is a key factor that controls the adsorption process, as it directly influences the electrostatic interactions between the adsorbent and adsorbate. An adsorption study was conducted to evaluate the effect of pH. The pH can be easily determined before and after the experiment by checking the point of zero charge (pHPZC), with a pH range from 4.5 to 5.5. The percentage removal of metal ions decreases as the pH increases. The higher removal efficiency at lower pH values is attributed to the electrostatic interactions between the oppositely charged metal ions and the adsorbent surface. At lower pH, the surface is highly protonated. As the pH increases, the level of surface protonation decreases, indicating that the biosorbents made from different beads weaken the adsorption of metal ions (Cu, Pb, Cd).
3.5.1. Adsorption at 4.5 pH
The form in which metal ions exist depends on the pH of the solution. Lead (Pb²⁺), cadmium (Cd²⁺), copper (Cu²⁺) are cations in acidic to neutral conditions. At very low pH, metal ions remain dissolved and protonated, making them more available for adsorption. At the lower pH, the surface is highly protonated. As the pH increase, the surface protonation decreases and identify that the biosorbents of different beads weaken the adsorption of metals ions (Cu, Pb, Cd). At 4.5 pH adsorption efficiency is less favorable.
3.5.2. Adsorption at 5.5 pH
In acidic conditions (low pH 2–3), the functional groups (-COOH) on sodium alginate beads become protonated, leading to reduced adsorption due to the decreased availability of negatively charged binding sites. As the pH increases from 4.5 to 5.5, the carboxyl groups (-COO⁻) deprotonate and become negatively charged, promoting electrostatic attraction between the biosorbent and metal ions (Pb²⁺, Cd²⁺, Cu²⁺).
Mango seed kernels contain cellulose, lignin, and other components that adsorb metal ions through ion exchange and surface interactions. They perform best in slightly acidic to neutral pH conditions, where metal ions are most reactive and the functional groups on the bead surface become available for binding. The blend of sodium alginate and mango seed kernel beads enhances adsorption across a broader pH range due to the combined functionality of sodium alginate (effective at pH 4.5–5.5) and mango seed kernel (effective at pH 5.5-6) (Fig. 7). At low pH, sodium alginate tends to be less effective, but the mango seed kernel can still provide reasonable adsorption capacity. At pH 6 to slightly basic pH 8, both biosorbents exhibit lower adsorption efficiency. Therefore, SA/MSK beads demonstrate better adsorption efficiency at pH 5.5.
3.6. Adsorption kinetics (effect of time) for Pb², Cd³, and Cu²⁺
Both sodium alginate and the blend of SA-MSK beads are effective for the adsorption of Cd²⁺, Cu²⁺, and Pb²⁺; however, Cd²⁺ adsorption takes longer to reach equilibrium compared to Pb²⁺ and Cu²⁺. The blend of SA-MSK beads performs particularly well for Pb²⁺ and Cu²⁺ ions due to strong electrostatic interactions with carboxyl groups.
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Initial stage (0–60 min): Fast adsorption occurs due to the abundance of active sites on both sodium alginate and mango seed kernel beads, particularly in their blend. Pb²⁺ and Cu²⁺ are adsorbed more quickly than Cd²⁺, but all metal ions experience rapid initial uptake (Fig. 8).
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Equilibrium stage (60–180 min): The adsorption rate decreases as the number of available binding sites diminishes. Equilibrium is reached when the adsorption capacity of the biosorbents is maximized, and no significant further uptake of metal ions occurs. The blend of sodium alginate and mango seed kernel beads reaches equilibrium faster and exhibits a higher adsorption capacity compared to each biosorbent used individually.
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Lead (Pb²⁺): Lead ions tend to adsorb quickly in the initial stages, with rapid uptake occurring within the first hour.
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Copper (Cu²⁺): Copper adsorption is also rapid initially, with a significant amount being adsorbed within the first hour, although the rate slows down over time.
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Cadmium (Cd²⁺): Cadmium ions adsorb slightly slower than Pb²⁺ and Cu²⁺ due to their chemical complexity and the potential for different oxidation states.
The blend of sodium alginate and mango seed kernel beads demonstrates higher efficiency for Cu²⁺ and Pb²⁺ than the individual biosorbents due to the availability of more active sites and better ion exchange capacity. Initially, the process is dominated by the availability of binding sites and the rapid uptake of metal ions. After this initial phase, the biosorbents reach a state of equilibrium where the rate of adsorption slows down, and further adsorption becomes minimal over time. The blend of sodium alginate and mango seed kernel beads reaches equilibrium faster and provides a higher total adsorption capacity for Pb²⁺, Cu²⁺, and Cd²⁺. The graph below illustrates the relationship between the percentage of adsorption (%) and time (t); as time increases, the rate of adsorption decreases.
3.7. Effect of concentration adsorption equilibrium isotherms
The adsorption of metal ions depends on their initial concentration in the solutions. Mass transfer limitations between the solute and adsorbent are overcome by the driving force of the initial concentration (Fig. 9). For biosorbent concentrations ranging from 100 to 300 mg/L, the effects of biosorbent amount on the adsorption of metal ions (Pb²⁺, Cd²⁺, and Cu²⁺) are as follows:
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Low Concentration (100 mg/L): The adsorption efficiency at 100 mg/L is lower because fewer heavy metal ions are available for the biosorbents. Competition for active sites among the metal ions is high, so not all metal ions in the solution will be adsorbed. As a result, the percentage removal of metal ions will be lower, and equilibrium will be reached quickly as the biosorbent becomes saturated.
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Moderate Concentration (200 mg/L): Increasing the concentration to 200 mg/L improves adsorption efficiency, as more metal ions are available for the active sites on the biosorbents. Metal ion removal increases, leading the solution to approach a higher degree of purification. Equilibrium is still reached relatively quickly, but with more metal ions being adsorbed compared to the lower concentration.
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High Concentration (300 mg/L): Fig. 4.10 shows that at 300 mg/L, the highest concentration in this range, there will be a large number of active binding sites on the biosorbents for metal ion attraction, allowing for maximum adsorption efficiency. The percentage removal of metal ions will be higher than at lower concentrations, with the biosorbent absorbing most of the Pb²⁺, Cd²⁺, and Cu²⁺ ions in the solution. However, while the adsorption capacity increases with more biosorbent, diminishing returns may begin to occur at this concentration, as the adsorption process becomes limited by the availability of metal ions in the solution.
3.8. Optimal composition of the prepared SA–MSK beads
The adsorption of Pb²⁺, Cu²⁺, and Cd²⁺ ions by the four prepared SA–MSK gel beads was compared through experiments conducted under optimal conditions. Straight line curves were formed, as shown in Fig. 10, indicating that as the MSK content increased, the adsorption capacity also increased, although the mechanical strength decreased. When the MSK content was 2 g (SA:MSK = 1:1), metal adsorption exceeded 70%.
By combining specific surface area and pore analysis with mechanical strength testing using the squash technique, the SA–MSK beads with a ratio of SA:MSK = 1:1 were found to be superior to the other gel beads in terms of Pb²⁺, Cu²⁺, and Cd²⁺ adsorption, mechanical strength, specific surface area, and pore size. Therefore, all subsequent tests were conducted using the gel beads with the ratio of SA:MSK = 1:1, as shown in Fig. 4.10.
3.9. Stability of the beads
Mango seed kernel-impregnated sodium alginate beads demonstrated high stability in demineralized water over a period of months. However, their stability was also examined under conditions without water. In this scenario, the beads were found to gradually lose approximately 60% of their water content; however, their structural integrity remained intact. After being thoroughly dried in the oven, the ability of the beads to remove metals was evaluated. It was observed that even after being stored for eight months and nearly drying out, the adsorption capacity for Pb²⁺, Cd²⁺, and Cu²⁺ did not decrease.
3.10. Swelling behavior of SA-MSK beads
The swelling behavior of the SA-MSK beads was observed. It was found that as the amount of MSK powder increased in the SA-MSK beads, their swelling behavior significantly increased. Furthermore, the addition of HCl resulted in a reduction in swelling behavior due to the beads becoming more compact in structure, as shown in the SEM images. Various ratios of beads with differing swelling behaviors have been designed for suitable applications.
The swelling behavior of the SA-MSK beads was investigated over three cycles. For this experiment, 1 g of SA-MSK beads was placed in 50 mL of water for 24 hours at 30°C. The air-dried beads were found to have the ability to expand again, and the findings are presented below. After three repetitions, the swelling behavior remained nearly consistent. Therefore, for the SA-MSK beads, the swellability gradually decreased, and after several cycles, the beads could not be completely swollen. The percentage swelling after several attempts is shown in Fig. 11.
3.11. Reuse of SA-MSK beads
Repeated regeneration cycles were employed in a series of batch studies to assess the suitability of polymerized composite beads. The SA-MSK beads were initially combined with 100 mL aqueous solutions containing Pb²⁺, Cu²⁺, and Cd²⁺ for a predetermined period. Afterward, the beads were removed from the solution by filtering and thoroughly washed with distilled water until a neutral pH was achieved. Following the final treatment, 50 mL of distilled water (DW) was added to the modified MSK and SA beads, and the mixture was agitated at 30°C for two hours. According to the results, metals can be recovered at rates exceeding 80% under slightly acidic conditions when the composite beads are desorbed, thanks to the entrapment of metal oxides. Although HCl is a strong desorbing agent for Pb²⁺ and Cd²⁺, it can cause pore distortion in the sorbents. It is generally recognized that continuous treatment with acid over successive cycles reduces the adsorption capacity of the sorbents and eliminates any residual alkalinity from the utilized medium. To assess the capability of the recycled beads for reuse, they were tested for metal removal over an additional two or three regeneration cycles [33].