Drum drying of juçara pulp was successfully performed both with and without carriers (corn starch and rice flour). Visually, the dried films formed were very similar across all treatments. Yields, calculated considering a dried product with 5% moisture content, were 19.25 kg/100 kg fresh pulp for no carrier tratment (JF); 20.22 and 24.52 kg/100 kg fresh pulp for treatments containing 5% (d.b.) corn starch (JFC) and 10% (d. b.) rice flour (JFR), respectively.
Table 1 presents fruit pulp composition before and after the drying process, which resulted in approximately 97% of water loss. Other components, protein, insoluble dietary fiber and soluble dietary fiber, calculated on a dry basis, were not substantially affected during the drying process. Results indicate JP with almost 13% less moisture content than that reported by Da Silva et al. (2020) which could be a result of the applied depulping methods, which incorporate warm water to the fresh fruit. Moisture seems to be significantly affected by the addition of carrier agents, although it shows a slight difference.
Table 1. Chemical composition of fresh (JP) and drum-dried juçara pulp, with and without carriers (JF, JFC and JFR).
Data are expressed by means + standard deviation (d. b. except for moisture). Means followed by the same letter in the same column do not differ statistically, according to the Tukey test (p < 0.05). Moisture, ash, lipid and protein: n = 3, insoluble dietary fiber and soluble dietary fiber: n = 2.
Carbohydrate = 100 - (lipid + protein + ashes). NS = not significantly different.
| Moisture % | Ashes % | Lipids g/100 g | Proteinns g/100 g | Soluble Fiber g/100g | Insoluble Fiber g/100 g | Total Carbohydrates g/100 g |
JP | 76.6 ± 0.01 a | 2.99 ± 0.02 c | 29.3 ± 0.03 c | 7.2 ± 0.3 | 3.7 ± 0.3 a | 35.2 ± 0.7 b | 60.51 ± 0.71 a |
JFR | 2.61 ± 0.20 c | 3.20 ± 0.04 b | 28.9 ± 0.07 d | 7.3 ± 0.4 | 2.6 ± 0.1 b | 34.4 ± 0.2 b | 60.53 ± 1.09 a |
JFC | 2.35 ± 0.01 c | 3.29 ± 0.02 b | 30.9 ± 0.07 a | 7.5 ± 0.2 | 2.5 ± 0.1 b | 35.1 ± 0.1 b | 58.38 ± 0.52 b |
JF | 3.51 ± 0.15 b | 3.41 ± 0.03 a | 30.4 ± 0.05 b | 7.3 ± 0.3 | 3.4 ± 0.1 a | 37.3 ± 0.1 a | 58.86 ± 0.78 ab |
CV% | 1.17 | 1.63 | 0.40 | 8.52 | 10.37 | 2.2 | 1.34 |
JP (Table 1) contained higher carbohydrate contents (60.51 g/100g) and lower lipid (29.3 g/100g) and ash levels (2.99 g/100g), compared to the juçara pulp analyzed by Da Silva et al. (2020) (46.8; 39.2 and 5.1 for carbohydrates, lipids and ashes, respectively).
Most of JP consists of water, carbohydrates and lipids (Table 1). This means that for each 100 g of wet pulp, approximately 23 g corresponds to dry matter, composed basically of carbohydrates, especially fibers, and lipids. Total fiber contents can be considered high (38.9% d.b.) compared to other fruits, such as raspberries (6.5% d.b.), avocado (6.7% d.b.), banana (3.4% d.b.), and apple (2.3% d.b.) (Esteban et al., 2017). In terms of lipids, JP showed lower contents of lipids than E. olearaceae (35.0% d.b.), but higher in relation to most consumed fruits (TBCA).
Ash contents d.b. were significantly increased after the drying process (p < 0.05). Juçara flakes (JF and JFC) presented more lipids than fresh pulp, probably due to the reduction in size and pectin degradation during the drum-drying process, which facilitates oil extraction in powder form (Chia & Chong, 2015), although the differences observed were very small.
One of the disadvantages of the drying process refers to the loss of bioactive compounds due to high temperatures. Bioactive compounds and Antioxidant Activity, as well as soluble sugars, are shown in Table 2. No significant loss of total phenolic compounds (TPC) was observed for either fresh or dried juçara samples (p < 0.05) (Table 2). On the other hand, the JP (before drum dryer process) contained higher levels of anthocyanins and antioxidant activity (ABTS and DPPH).
Table 2
Bioactive compounds, antioxidant capacity and soluble sugars of fresh juçara pulp (JP), juçara flakes with rice flour (JFR), juçara flakes with corn starch (JFC) and juçara flakes with no carriers (JF)
Trat | TPCns | TA | DPPH | ABTS | Glucose | Frustose |
JP | 3840.2 ± 215.8 | 135.72 ± 2.1 a | 1046.2 ± 1.5 a | 112.9 ± 1.5 a | - | - |
JFR | 3646.6 ± 55.13 | 75.36 ± 2.5 b | 206.6 ± 0.1 b | 7.47 ± 0.6 b | 7.11 ± 0.2 b | 17.7 ± 0.3 ab |
JFC | 3469.1 ± 55.20 | 58.71 ± 2.6 c | 203.8 ± 0.2 b | 5.87 ± 0.6 b | 8.26 ± 0.2 a | 18.8 ± 0.2 a |
JF | 3373.4 ± 71.90 | 79.49 ± 2.7 b | 203.8 ± 0.1 b | 8.69 ± 0.4 b | 6.68 ± 0.1 b | 17.1 ± 0.7 b |
CV% | 6.71 | 5.69 | 0.36 | 5.12 | 4.35 | 4.76 |
Data are expressed as means ± standard deviations (d.b.). Means followed by the same letter in the same column do not differ statistically, according to the Tukey test (p < 0.05). JP was not assessed in terms of soluble sugars. TPC = Total Phenolic Compounds (mg/100 g); TA = Total Anthocyanins (g/100 g); ABTS = 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulfonic acid (mg GAE/g, GAE = gallic acid equivalent); DPPH = 2.2-diphenyl-1-picryl-hydrazyl radical (µmol TE/g, TE= trolox equivalent). NS = not significantly different.
JP is very rich in phenolic compounds (3840 mg/100g d.b.), similar to araçá (Psidium guineenses), murici (Byrsonima verbascifolia) and pitanga (Eugenia uniflora), other brazilian fruits (Stafussa et al., 2021). During the drum drying process of JP, no TPC significant losses were observed. Similar results were found by Troiani (2022) in drum drying of mango peel. However, Nunes et al. (2020) reported a small but significant loss of phenolic compounds (about 7%) in jabuticaba pulp after drum drying with corn starch. This same author also observed an increase of TPC during the drum drying of jabuticaba pulp with cassava flour as a carrier (Nunes et al., 2021).
Carrier agents used to increase glass transition temperatures are also employed to protect bioactive fruit compounds from oxidation (Santana et al., 2016). In the present study, no TPC losses were observed (Table 2), even without the addition of carrier agents (JF). This is relevant in the context of food ingredients sales, which usually use polyphenols to standardize premium botanical ingredients.
Juçara fruits are also rich in anthocyanin contents, which substantially varies during ripening: from 91 to 210 mg/100 g d.b. (Bicudo et al., 2014); as well as region of origin: from 22.81 to 660.30 mg/100 g d.b. (Borges et al., 2011). In this work, JP presented 135.72 mg/100 g d.b. of anthocyanins (Table 2), which is in line with Bicudo et al. (2014) and Borges et al (2011), but much lower than those found by Paim et al. (2016), which was 1688.10 mg/100g d.b.. This wide variation is expected, given that anthocyanin content can vary according to maturation stage, region of origin, cultivation conditions, genotype and anthocyanin extraction method (Carvalho et al., 2016; Bicudo et al., 2014 and Borges et al., 2011).
Anthocyanins contents in fruits and vegetables are inevitably affected by processing steps (de Pascual-Teresa & Sanchez-Ballesta, 2008), especially when heat is involved (Cavalcanti et al., 2011). Juçara flakes exhibited anthocyanin levels ranging from 58.71 to 79.49 mg/100g dry basis (Table 2), with a retention rate of anthocyanins between 40 and 60% compared to the fresh pulp (d.b.). It is lower than those reported in the drum drying of jaboticaba pulp: 78% of anthocyanin retention (Nunes et al., 2020); and in the spray drying of defatted juçara pulp, that can vary from 63.97 to 87.94%, according to inlet/outlet temperature and carrier agents concentration (Bicudo et al., 2014). These difference in anthocyanin retention may be a result of the protective effect of anthocyanins on lipid oxidation (Viljanen et al., 2004; Svanberg et al., 2009), since this work assessed juçara whole pulp, which are much richer in lipids than jabuticaba and defatted juçara pulp. Additionally, anthocyanin loss is significantly higher (p < 0.05) in the drying process carried out with organic rice flour compared to corn starch (Table 2). A possible explanation can be related to smaller rice starch granules ranging from 3 to 8 nm that offer higher nutrient protection against 15 nm corn starch granules (Zhou et al., 2013).
Antioxidant activity was negatively affected by the drum drying process, independent of the use carriers, this reduction in antioxidant activity was also observed during spray drying of juçara (Paim et al., 2016) and açai (Euterpe oleracea) pulp (Tonon et al., 2010). Nunes et al. (2020), also reported decreased antioxidant activity in jabuticaba pulp after the drum drying process, with the mean value of around 250 µmol TE/g d.b. Several studies have reported both decreased (Nunes et al., 2020, Chia; Chong, 2015) and increased (Chang et al., 2006) antioxidant activity after drying. Decreased antioxidant compounds contents can be a result of thermal processing, which can breakdown phytochemicals, affecting cell structure integrity and resulting in component migration and other chemical reactions (Chia & Chong, 2015). Increases, on the other hand, may be due to the release of phenolic compounds from cellular structures or the inactivation of endogenous enzymes (Chang et al., 2006). In this work, no significant differences were observed in terms of antioxidant capacity (p < 0.05) among different carriers used.
Juçara fruit is not considered rich in soluble sugars. All juçara flakes presented more fructose than glucose and no detectable levels of sucrose, which corroborates Inada et al. (2015) and Schultz et al. (2021). JF have a slight but significantly higher glucose and fructose levels than JFR and JFC, which can be a consequence of incorporating mass through the use of carriers (Nunes et al., 2020).
The increasing trend of clean label products, which exclusively utilize natural ingredients like 100% fruit powders and flakes, has challenged the traditional ingredient production within the food supply chain. This study not only provides an alternative low operational cost drying method which meets this demand, but also offers a suitable opportunity for small farmer communities to scale up their production by avoiding the cold chain.