Catalytic efficiency
Figure 1 shows the results of NO conversion, CB conversion, and N2 selectivity on CeNb3Fex/TiO2 catalyst. After the NOx conversion rate of the catalyst first increased, it decreased later due to the limitation by the thermodynamics and kinetics of the NH3-SCR reaction (Fig. 1(a)) (Yang et al. 2011). The denitrification efficiency of the catalysts between 220 and 420°C exhibited excellent results. Notably, after the addition of Fe, the NO removal efficiency was significantly improved at all of the reaction temperature ranges. Especially for CeNb3Fe0.3/TiO2, these catalysts exhibited highest catalytic activity, and the NOx conversion rate exceeded 90 % at 250–400°C. However, at an Fe/(Ce + Nb + Fe) molar ratio of 1, the activity at 350–500°C decreased significantly that excess Fe can inhibit the SCR over the CeNb3/TiO2 catalyst. Figure 1(c) show the results of N2 selectivity. Clearly, the N2 selectivity over the CeNb3Fex/TiO2 (x = 0.3, 0.6, and 1) catalyst was greater than that over CeNb3/TiO2, indicative of its good SCR performance. With the increase in temperature, the conversion rate of CB over different catalysts increased (Fig. 1(b)). CeNb3Fe0.3/TiO2 exhibited the highest CB conversion rate in the entire active window. However, with the increase in the Fe content, the CB conversion rate gradually decrease further confirming that excess Fe can inhibit the CB catalytic oxidation of CeNb3Fex/TiO2 catalysts.
Figure 2 shows the effect of CB on the NOx conversion and N2 selectivity over the CeNb3Fe0.3/TiO2 catalyst. The presence of CB considerably affected the activity of the catalyst. In Fig. 2(a), by the introduction of CB into the flue gas at a temperature of greater than 250°C, the NOx conversion rate of the catalyst started to decrease, with only a maximum decrease of 4.3% at 340°C. Notably, CB oxidation promoted N2 selectivity over the CeNb3Fe0.3/TiO2 catalyst at a low temperature (Fig. 2(b)). The results revealed that CB exerts an inhibitory effect on the SCR activity over the CeNb3Fe0.3/TiO2 catalyst at temperatures greater than 250°C, but with the increase in the reaction temperature, the catalytic removal efficiency of CB can be improved.
XRD and Raman
Figure 3(a) shows the XRD patterns of the CeNb3Fex/TiO2 catalyst. Characteristic diffraction peaks of anatase TiO2 (PDF#21-1272) and Nb2O5 (PDF#26–0885) can be detected in the CeNb3/TiO2 catalyst. The absence of characteristic diffraction peaks of CeOx species may be related to highly dispersed or amorphous phase. Compared with that of CeNb3/TiO2, the increased content of Fe in CeNb3Fex/TiO2 composites lead to the conversion of anatase to rutile TiO2 (PDF#21-1276), coupled with the CeO2 peak appears. The Fe and Nb species were not detected in the CeNb3Fex/TiO2, indicating that Fe and Nb oxide species are highly dispersed or exist in an amorphous form. demonstrating the strong interaction between Ce, Nb, and Fe oxide caused by the introduction of Fe.
Figure 3(b) shoes the Raman spectra of the CeNb3Fex/TiO2 catalyst. The Raman spectrum of the Fe-containing catalysts revealed a characteristic peak near 462 cm− 1, corresponding to the F2g vibration mode of the octahedron around the CeO2 cubic fluorite structure (Fan et al. 2020). In addition, the CeNb3Fe0.3/TiO2 catalyst exhibited similar peaks at 509 (A1g) and 632 cm− 1 (Eg), while the CeNb3/TiO2 catalyst only a peak at 632 cm− 1 (Eg) (Liu et al. 2012, Tian et al. 2012). It exhibited a typical rutile TiO2 phase, which was consistent with the XRD results. Notably, the wavenumber of TiO2 with Fe-containing catalyst shifts to a higher direction compared with that of CeNb3/TiO2, possibly related to the rearrangement of the electron cloud. Moreover, a weak band corresponding to oxygen vacancies at 245 cm− 1 was observed (Yao et al. 2014). The peak intensity of CeNb3Fe0.3/TiO2 catalyst at 245 cm− 1 is significantly higher than other catalysts. This indicates that the addition of a small amount of Fe promotes the increase of oxygen vacancies, which can weaken the N-O bond and accelerate the decomposition of NO, thereby improving the NH3-SCR reaction and promoting the catalytic performance of the decomposition of chlorobenzene at higher temperatures.
N2-physisorption
To further investigate the structural characteristics of the CeNb3Fex/TiO2 catalyst, N2 adsorption-desorption isotherm results were recorded (Fig. S1). All samples exhibited a type IV isotherm, which is related to the capillary condensation that occurs in the mesopore. Table 1 summarizes the specific structure information. The specific surface area of these samples decreased in the order of CeNb3/TiO2 > CeNb3Fe0.3/TiO2 > CeNb3Fe0.6/TiO2 > CeNb3Fe/TiO2. The large specific surface area and even porous structures can provide more active sites and easily facilitate the adsorption of reactants, which was beneficial to the excellent catalytic performance. Although CeNb3/TiO2 had largest specific surface area among all the samples, its catalytic activity was relatively poor due to its single active component.
SEM and TEM
The structural morphologies of different samples were visualized by SEM and TEM. The results show that the catalyst has an irregular surface and porous multi-metal oxides (Fig. S2). With the addition of Fe in the CeNb3/TiO2 catalyst, the catalyst exhibited a small number of non-porous block structures on the surface with fewer pore structures, reducing the reaction units on the catalysts surface. For the TEM results of CeNb3Fex/TiO2 (Fig. 4a-d), with the increase of the amount of incorporated Fe, the iron species were loaded on the catalyst surface, thereby reducing the pore size and increasing the catalyst particle size. This result was consistent with BET-N2 detection and catalyst activity detection results. In Fig. 4(e), the TEM image of CeNb3Fe0.3/TiO2 clearly showed that the lattice fringes with an interplanar distance of 3.260, 3.218 and 1.695 nm can be assigned to the (112), (110) and (211) plane of CeO2 and TiO2, respectively. For CeNb3Fe0.3/TiO2, the lattice fringes with an interplanar distance of 1.953, 3.124 and 3.622 nm can be assigned to the (420), (400) and (101) plane of Nb2O5 and TiO2, respectively. Therefore, the highly dispersed Fe and Nb species in CeNb3Fex/TiO2 catalysts should be considered the major reason for the difference in catalytic performance.
XPS
The surface states and atomic concentrations of the catalysts were investigated by X-ray photoelectron spectroscopy (XPS), and the corresponding results are shown in Fig. 5 and Table 1. To distinguish and understand the surface species, by fitting Gaussian peaks after Shirley background subtraction, the XPS spectra of Ce 3d, Nb 3d, Fe 2p, and O1s were deconvolved into several peaks. As displayed in Fig. 5(a), the XPS of Ce 3d exhibited eight components, corresponding to four pairs of spin-orbit doublets(Perret et al. 2014, Romeo et al. 1993). The peaks of Ce 3d5/2 at 882.4 (v), 889.1 (v''), and 898.5 (v''') eV corresponded to Ce4+ species, and the peak at 885.7 (v') and 903.7 (u') eV indicates that the initial electronic state of 3d104f1 corresponded to Ce3+ species (Gomez et al. 2013). Similarly, the Ce3d3/2 peaks at Ce 901.0 (u), 907.3 (u''), and 916.8 (u''') eV corresponded to Ce4+ species (Perret et al. 2014, Yao et al. 2017), Clearly, CeNb3Fex/TiO2 comprised a mixture of Ce3+ and Ce4+ oxidation states on the catalyst surface. Meanwhile, by calculating the Ce3+/(Ce3+ + Ce4+) ratio of different samples, the Ce3+/(Ce3+ + Ce4+) ratio of CeNb3Fe0.3/TiO2 (0.44) was found to be greater than those of CeNb3Fe0.6/TiO2 (0.32) and CeNb3Fe/TiO2 (0.28), indicating the presence of more oxygen vacancies on the CeNb3Fe0.3/TiO2 surface. Those unsaturated chemical bonds caused by Ce3+ could help for denitrification and CB decomposition activity (Ma et al. 2020a). Furthermore, the presence of oxygen vacancy is beneficial to the dissociation of the NO amd CB (Li et al. 2011), thereby promoting the NOx reduction and CB oxidation.
Figure 5(b) shows the deconvoluted XPS spectra of Fe 2p for different catalysts. Bands characteristic of Fe2p1/2 and Fe2p3/2 were observed at 724 eV and 711 eV, respectively (Liu et al. 2017). Gauss fitting revealed that the peaks observed at 709.1-709.3 eV are assigned to typical Fe2+ cations, while peaks at 712.2-713.3 eV correspond to characteristics Fe3+ (Fan et al. 2020). From the above results, iron in our sample was present as Fe2+ and Fe3+. The Fe3+/(Fe3+ + Fe2+) of the CeNb3Fe0.6/TiO2 (0.58) catalyst was slightly greater than those of CeNb3Fe0.3/TiO2 (0.40) and CeNb3Fe/TiO2 (0.57), indicating the introduction of an appropriate amount of Fe can promote the formation of Fe3+ content on the surface. According to previously reported study, Fe3+ species can promote the SCR reaction (Liu et al. 2009). Therefore, this may be one of the reasons for the good SCR activity of the CeNb3Fe0.3/TiO2 catalyst.
The Nb 3d and Ti 2p XPS spectra were deconvoluted into two separate peaks (Figs. 5(c) and S3). The spin-orbit splitting peaks at 206.9-207.2 eV and 209.7-210.1 eV corresponded to Nb3d3/2 and Nb3d5/2, respectively (Fig. 5(c)) (Ali et al. 2018, Qu et al. 2013). The Nb5+/(Nb5+ + Nb4+) of the CeNb3Fex/TiO2 catalysts was greater than that of the CeNb3/TiO2 catalyst. Compared with the CeNb3/TiO2 sample, the binding energy of the CeNb3Fex/TiO2 shifted to a high value, indicating that the mixing of Fe and Nb oxides together changes the chemical environment around the Nb species. As displayed in Fig. S3, after the introduction of Fe, the binding energy increased to higher values, with an increase to 458.6 and 464.2 eV, and Ti still existed as Ti4+ (Du et al. 2020), indicating that there is a strong interaction between Ce, Nb, Fe, and Ti species. Combining the Ce 3d, Fe 2p, and Nb 3d XPS results (Table 1), Fe-doping may cause redox cycling (Ce3+ + Nb4+ = Ce3+ + Nb5+ and Fe3+ + Ce3+ = Fe2+ + Ce4+) to promote the generation of oxygen vacancies on the catalyst surface, thereby improving the catalytic activity of NOx reduction and CB oxidation to a certain extent.
Figure 5(d) shows the O 1s spectrum of the sample, which can be divided into two types of oxygen: lattice oxygen (529.8 eV, called Oα) and chemically adsorbed oxygen (532.1 eV, called Oβ) (Shan et al. 2012, Zhang et al. 2020). The related studies indicated that O22− or O− forms Oβ with a higher mobility and a better oxygen carrying capacity than those of Oα, indicating that a catalyst with Oβ than Oα can clearly improve its catalytic activity (Jawaher et al. 2018). Therefore, the high Oβ ratio is beneficial for the oxidation of NO by CB and oxidation to NO2 in the SCR reaction, promoting “fast SCR”: NO + NO2 + 2NH3 = 2N2 + 3H2O (Ma et al. 2020b, Yan et al. 2020). The change trend of Oβ/(Oα + Oβ) decreased in the order of CeNb3Fe0.3/TiO2 (0.42) > CeNb3Fe0.6/TiO2 (0.39) > CeNb3Fe/TiO2 (0.38) > CeNb3/TiO2 (0.36) (Table 1). Therefore, the high active oxygen level of CeNb3Fe0.3/TiO2 can promote the oxidation of chlorinated aromatic compounds and the NH3-SCR reaction.
Table 1 The physical, chemical and surface properties of the sample.
Sample
|
BET (m2/g)
|
Pore volume
(cm3/g)
|
Average pore
diameter (nm)
|
Ce3+/Cea
|
Fe3+/Feb
|
Nb5+/Nbc
|
Oα/Od
|
CeNb3Fe0.3/TiO2
|
136
|
0.13
|
3.12
|
0.44
|
0.40
|
0.42
|
0.42
|
CeNb3Fe0.6/TiO2
|
124
|
0.11
|
3.39
|
0.32
|
0.58
|
0.40
|
0.39
|
CeNb3Fe/TiO2
|
75
|
0.08
|
4.12
|
0.28
|
0.57
|
0.39
|
0.38
|
CeNb3/TiO2
|
158
|
0.10
|
2.59
|
0.30
|
/
|
0.37
|
0.36
|
a Ce3+/Ce presents Ce3+/(Ce3++Ce4+).
b Fe3+/Fe presents Fe3+/(Fe3++Fe2+).
c Nb5+/Nb presents Nb5+/(Nb5++Nb4+).
d Oα/O presents Oα/(Oα+Oβ).
H2-TPR analysis
H2-TPR was employed to investigate the effect of Fe doping on the reducibility of the CeNb3/TiO2 catalyst (Fig. 6). The CeNb3/TiO2 exhibits four TPR signals, which can be assigned to the reduction of the high dispersed surface CeO2 (460°C) (Jawaher et al. 2018), Nb2O5 to NbO2 (535°C) (Lian et al. 2019), the reduction of the Ce-O-Ti species (60°C) (Zhao et al. 2017) and the reduction of the bulk CeO2 (801°C), respectively (Fan et al. 2020). After addition of Fe, the peak shape of CeNb3Fex/TiO2 changed considerably. The reduction of surface CeO2 and Nb2O5 temperature of the CeNb3Fe0.3/TiO2 catalyst is lower than that of the CeNb3Fex/TiO2 catalyst, indicating that the redox ability of CeNb3Fe0.3/TiO2 increases compared with CeNb3Fex/TiO2. In addition, the new reduction peak at 468°C for the CeNb3Fe/TiO2 catalyst, corresponding to the reduction of Fe2O3-Fe3O4 (Xu et al. 2015). Moreover, the introduction of Fe to CeNb3Fex/TiO2 (x > 0.3) could lead to the peak located at about 801°C shift to higher temperatures (826°C) compared with the CeNb3/TiO2 catalyst. The incorporation of Fe led to a decrease in the number of NbOx and bulk CeO2 species and reduced their reducibility. The results show that the introduction of excessive Fe is not conducive to improving the oxidation-reduction capacity of the CeNb3Fex/TiO2 catalysts. Therefore, the CeNb3Fe0.3/TiO2 catalyst has a lower reduction temperature, it exhibits the best reduction performance, which is obviously the main factor affecting the catalytic activity.
NH3-TPD analysis
As the essential processes in the NH3-SCR reaction, NH3 adsorption and activation play key roles in the generation of reactive intermediates. NH3 is used as a probe molecule to detect surface acid sites, acid strength, and acid content. The NH3-TPD curves shown in Fig. 7 exhibited a wide range of desorption temperatures, indicative of the presence of different acid sites with different strengths. Current studies have reviewed the desorption signals of physically adsorbed ammonia and NH4+ adsorbed on the weak acid sites at 100–200°C, as well as the desorption signals of NH3 on the catalyst surface at the acid site at 200–350°C and the strong acid site at 350–600°C (Kim et al. 2018, Wang et al. 2019). Based on the desorption peak area, the percentages of acid sites with different strength distributions and the desorption temperature of desorption peak were calculated for the CeNb3Fex/TiO2 catalysts (Table 2). Compared to CeNb3/TiO2, the introduction of Fe increased the ammonia desorption amount at lower and medium temperature (A1 and A2) which corresponds to weak acid sites. The results indicate that the CeNb3Fex/TiO2 catalyst comprise a higher number of Bronsted acids after loading with Fe. The adsorbed ammonia coordinated to the Bronsted acid site exhibited a lower thermal stability compared to the Lewis acid site (Wang et al. 2016). Nevertheless, after the addition of Fe, the total amount desorbed ammonia (Atotal) decreased slightly, and the ammonia desorption peak corresponding to the strong acid site at high temperature (T3) shifted to a low temperature range. This phenomenon indicated that the addition of Fe leads to the partial destruction or occupation of a part of the acid sites on the CeNb3/TiO2 catalyst, as well as to the transformation of some strong acid sites to intermediate acid sites (Zi et al. 2019). This may result from that the introduction of Fe can improve the redox ability of the catalyst slightly, and low-medium acid can effectively promote the adsorption process (Liu et al. 2016, Shu et al. 2020). Compared to strong acid sties, medium-low strong acid sites could prevent excess oxidation performance, thereby inhibiting N2O formation and promoting NO conversion (Niu et al. 2016). In conclusion, after the addition of Fe, the NO and CB removal efficiencies increased (Sec 3.1 for evaluation results), which was related to the increase in the weak acid and middle acid. Therefore, CeNb3Fe0.3/TiO2 catalyst has the largest amount of low and medium temperature acid sites, which explains why the catalyst exhibits the best reactivity.
Table 2 NH3-TPD amounts of adsorbed NH3 in the prepared catalysts.
a The amount of the CeNb3Fe0.3/TiO2 acidity was assigned as 1.0, and compared with the other samples.
In situ DRIFT analysis
NO + O2 adsorption
Figure 8 shows the in situ DRIFTS results for the NO + O2 adsorption on these CeNb3Fex/TiO2 catalysts at 250°C. Several vibration bands can be observed in the range of 1132–1660 cm− 1 including bidentate nitrates (1132 and 1660 cm− 1), monodentate nitrate (1370 and 1556 cm− 1) (Chen et al. 2010a, Larrubia et al. 2001) and bidentate nitrate(1563 cm− 1) (Zawadzki &Wiśniewski 2003). Compared to the CeNb3/TiO2, the shift in the band observed at 1565 cm− 1 to 1563 cm− 1 for the CeNb3Fex/TiO2 catalyst was related to the deformation of nitrate species. The adsorption peak of nitrate on the CeNb3/TiO2 catalyst was less than the CeNb3Fex/TiO2 catalysts. The adsorbed nitrate species can rapidly react with the adjacent adsorbed NH4+ or NH3 to generate an increased amount of reactive intermediates, which can further react with gaseous NO to generate N2 and H2O; this in turn promoted a rapid SCR reaction. Therefore, doping with Fe can promote the NH3-SCR reaction activity over the CeNb3/TiO2 catalyst.
Reactions between NO + O2 and pre-adsorbed NH3
The effect of the adsorption of NH3 species over CeNb3Fex/TiO2 in the NH3-SCR reaction was investigated, and the in situ DRIFTS for the reaction of NO + O2 and pre-adsorbed NH3 at 250°C was recorded (Fig. 9). Figure 9(a) shows the different NH3 species with L acid sites and B acid sites on the CeNb3/TiO2 surface after exposure to NH3 for 60 min. NH3 coordination peaks (1604, 1422 and 1214 cm− 1), NH4+ coordination peaks (1665 cm− 1), and several N-H peaks (3345, 3251, and 3176 cm− 1) were observed for the CeNb3/TiO2 catalyst (Zawadzki &Wiśniewski 2003). After the introduction of NO + O2, the bands of adsorbed NH3 substances disappeared within 3 min. During the reaction, some bands of surface nitrate substances were observed, namely bidentate and bridging nitrates (1554, 1113 cm− 1), monodentate nitrates (1370 cm− 1), and absorbed NO2 species (1625 cm− 1) (Brandenberger et al. 2009, Wang et al. 2013). The results revealed that the NH4+ on the B acid sites and the coordinated NH3 on the L acid sites are the main active substances in the NH3-SCR reaction over CeNb3/TiO2. For CeNb3Fex/TiO2 catalysts, the same conclusion is also applicative as shown in Fig. 9(b-d), respectively. After the NO + O2 was introduced for 3 min, the band of NH3 species didn’t completely disappear, which indicate that CeNb3Fex/TiO2 adsorbs more NH3 species than CeNb3/TiO2, which is consistent with the result of NH3-TPD. This may be one reason for much higher NO conversion over the CeNb3Fe0.3/TiO2 catalysts.
Reaction of NH3 + NO + O2
Figure 10 shows the in situ DRIFTS for the co-adsorption of NO + O2 + NH3 on all sample at different temperatures. During the whole SCR reaction process, several bands coordinated with NH3 were observed on the L acid sites (3389 − 3043 cm− 1) in the N-H region (Xiong et al. 2013). The bands at 1666–1718 cm− 1 corresponded to the σs and σas of NH4+ at the B acid site, respectively (Chen et al. 2010b, Jiang et al. 2018). However, the intensity of the nitrate species over the CeNb3Fex/TiO2 catalyst decreased with the increase in temperature, and a band corresponding to the bridged nitrate species was not observed at 400°C. Notably, the L acid site for the energy band of the CeNb3Fe0.3/TiO2 catalyst at 3300 cm− 1 disappeared at 250°C (Fig. 10(b)), indicating that the CeNb3Fe0.3/TiO2 catalyst comprises an increased number of L acids than those in the other three catalysts, which is consistent with the results of NH3-TPD. For CeNb3Fe0.3/TiO2, two new peaks appeared at 1225 cm− 1 compared with CeNb3/TiO2 at below 200°C (Lei et al. 2020). The new peaks were ascribed to bidentate nitrates (1543 cm− 1) (Liu et al. 2020) and surface nitrosyls of Fe3+-NO type (1715 cm− 1) (Chen et al. 2018). The NH3-SCR reaction over CeNb3Fex/TiO2 catalyst follows the Langmuir-Hinshelwood (L-H) mechanism at below 200°C and the E-R mechanism at above 200°C.