Synthesis and Characterization of Nano-SiO2@octadecylbisimidazoline Quaternary Ammonium Salt Using as Acidizing Corrosion Inhibitor

doi:10.21203/rs.3.rs-898284/v1

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Synthesis and Characterization of Nano-SiO₂@octadecylbisimidazoline Quaternary Ammonium Salt Using as Acidizing Corrosion Inhibitor

https://doi.org/10.21203/rs.3.rs-898284/v1

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Aiming at the current situation that the existing acidizing corrosion inhibitors are difficult to apply to high temperature, high concentration acid, and other complex conditions. This paper uses nano-SiO₂ as the core and preferably functional monomers to synthesize nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt. Analytical methods such as nuclear magnetic resonance, infrared, SEM were used for characterization. The corrosion inhibition performance of the N80 steel sheet by nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt in 20% concentrated hydrochloric acid was studied using the high-temperature corrosion testing machine and adsorption isotherm model. Combined with quantum chemistry calculations to explore its mechanism of action. The results show that nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt has good high-temperature resistance. When the temperature is 180℃ and the dosage of nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt is 4%, the corrosion inhibition rate is 61.42g·m^− 2·h^− 1. Studies have shown that the adsorption of nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt on the surface of the N80 steel sheet follows the Langmuir isotherm adsorption model, which is spontaneous chemical adsorption.

Chemical Engineering

Physical Chemistry

Materials Chemistry

acidizingcorrosion inhibitor

nano-SiO2

imidazoline

quaternary ammonium salt

isothermal adsorption

quantum chemistry

With the development of drilling engineering, the number of deep wells and ultra-deep wells has increased, and the bottom hole environment is gradually becoming more complicated, which puts forward higher requirements for the production of stimulation techniques such as acid fracturing [1–5]. In the oilfield development process, the pickling liquid can effectively increase the output of crude oil, but its corrosion of tubing and other equipment also brings additional operating costs [6–7]. At present, adding acidizing corrosion inhibitor is the most commonly used method of anti-corrosion [8–10], but it has been studied more in low-temperature and low-concentration acid solutions, and less research in high-temperature and high-concentration acid solutions [11]. Therefore, acidizing corrosion inhibitors with high-temperature resistance and high concentration acid resistance have become a problem that needs to be solved urgently.

There are three main methods of anti-corrosion. Firstly, the corrosion can be controlled from the source, that is the development of high-corrosion-resistant metals or the addition of corrosion-resistant elements [12–13]. Secondly, a layer of anti-corrosion paint can be applied to the metal surface to isolate the metal from the corrosive environment [14–15]. In the third aspect, acidizing corrosion inhibitors can be added [16]. This method is the easiest to operate, cheapest and effective, but it also has problems such as high toxicity and difficult degradation [17–18]. Based on this, the development of low-toxic and easily degradable acidizing corrosion inhibitors is particularly important [19]. Imidazoline acidizing corrosion inhibitors are a commonly used type in oilfields. They can form a film structure on the metal surface through chemical adsorption to prevent direct contact between acid and metal. At the same time, imidazoline acidizing corrosion inhibitors have the advantages of low toxicity, high efficiency, and excellent thermal stability [20–22]. Therefore, imidazoline acidizing corrosion inhibitors are widely used in oil and gas field development projects.

The application of nanomaterials has improved efficiency for oil and gas field development projects [23–24], especially the treatment agent with a "core-shell" structure obtained by combining inorganic and organic materials. This can be explained by the nanomaterials provide a rigid skeleton structure for the polymer. On the one hand, it can improve the temperature resistance of the polymer. On the other hand, it can enter the fracturing channel and play the role of supporting the channel. Therefore, the research and development of acidizing corrosion inhibitors with the framework of inorganic nanomaterials have great significance.

2.1 Materials

Azelaic acid, analytical grade, Shanghai Macleans Biochemical Technology Co., Ltd. N-(2-hydroxypropyl) ethylenediamine, analytical grade, Jiangsu Aikang Biomedical R&D Co., Ltd. Xylene, analytical grade, Shanghai Macleans Biochemical Technology Co., Ltd. Acetone, absolute ethanol, Al₂O₃, analytically pure, Shanghai Aladdin Biochemical Technology Co., Ltd. 4-methoxy-3-methyl benzyl chloride, chemically pure, Beijing Hanlongda Technology Development Co., Ltd. 4 -Methoxy-3-methyl-1-chloromethane-cyclohexane, industrial grade, Weifang Qianjin Fine Chemical Co., Ltd.

2.2 Synthesis of nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt

(1) Surface coating of nano-SiO₂ microspheres

Disperse 0.05mol nano-SiO₂ microspheres in 200mL deionized water solution, slowly add 0.2mol azelaic acid dropwise, stir at 300rpm at 20°C for 3h, filter and freeze-dry to obtain nano-SiO₂ microspheres coated with azelaic acid.

(2) Synthesis of nano-SiO₂@bisimidazoline intermediate

Put the product obtained in step (1) into a 500 mL three-necked flask equipped with an electric stirrer, a water separator, and a spherical condenser, and then slowly add 10 mL of xylene at 5 mL/min, and add 0.01 mol of the catalyst Al₂O₃, Stir for 20 min, then slowly add 0.5 mol of N-(2-hydroxypropyl) ethylenediamine into the system with a constant pressure drop funnel, and reflux at 170℃ for 6 h, then react at 190℃ for 10 h. Use a rotary evaporator to evaporate and remove toluene at 150°C to obtain a bisimidazoline quaternary ammonium salt intermediate (Fig. 1).

(3) Quaternization reaction

Disperse 0.2 mol of bisimidazoline quaternary ammonium salt intermediate in 250 mL of absolute ethanol to fully dissolve it, and add 0.5 mol of 4-methoxy-3-methyl-benzyl chloride at 40–50 ℃ for quaternization. After reacting for 2–4 h, the absolute ethanol is distilled out under reduced pressure, and then recrystallized three times with a mixed solution of ethanol and acetone in an ice-water bath, and dried in a vacuum drying oven to obtain the final product nano-SiO₂@octadecyl Imidazoline quaternary ammonium salt (SiO₂@OBQA) (Fig. 2).

2.3 Characterization of physical and chemical properties

The nano-SiO₂@OBQA was analyzed by infrared spectroscopy (resolution 4 cm^− 1, wavenumber range 4000 − 400 cm^− 1, scanning number 32) using American Thermo Fisher Nicolet IS5 FT-IR spectrometer. ¹H-NMR analysis was performed on nano-SiO₂@OBQA with a German Bruker AVANCE III 500MHz nuclear magnetic resonance spectrometer (resolution ≤ 0.2Hz, sensitivity 390:1 (5 mm0.1% EB)). The thermal stability of nano-SiO₂@OBQA was evaluated using the TG/DTA7300 thermogravimetric dual analyzer of Japan HITACHI company (the test temperature range is 20–600℃, the heating rate is 10℃/min, and the test gas atmosphere is N₂). The microstructure of nano-SiO₂@OBQA was characterized by the S-4800 SEM analyzer of Hitachi.

2.4 Evaluation of corrosion inhibition performance

Taking the N80 steel sheet as the corrosion test piece, the influence of temperature and nano-SiO₂@OBQA concentration on corrosion inhibition performance was explored. The experiment uses two sets of parallel experiments to eliminate accidental errors and calculates the corrosion inhibition rate according to formula (1).

$$\eta =\frac{{v}_{0}-v}{{v}_{0}}\times 100\%$$ 1

Among them, η—corrosion inhibition rate,%. v—corrosion rate of steel sheet after adding acidizing corrosion inhibitor, g·m^− 2·h^− 1, v₀—corrosion rate of steel sheet in acid, g·m^− 2·h^− 1.

2.5 Quantum Chemistry Research

Using the Chem3D Ultra program and the Huckel molecular orbital theory, the molecular structure optimization and quantum chemical calculations of the nano-SiO₂@OBQA molecule are carried out.

3.1 Molecular structure characterization

3.1.1 The analysis of FT-IR

It can be seen from Fig. 3 that 3401.13 cm^− 1 is the stretching vibration peak of -OH, 2924.04 cm^− 1 and 2853.65 cm^− 1 are the stretching vibration peaks of -CH₃ and -CH₂, and 1614.13 cm^− 1 is the stretching vibration of C = N. Peaks, 1461 cm^− 1 and 1374.62 cm^− 1 are the stretching vibration peaks of C-H, 1213.00 cm^− 1 and 1086 cm^− 1 are the stretching vibration peaks of C-N, 1010.04 cm^− 1 are the stretching vibration peaks of C-O, 879.86 cm^− 1 and 754.03cm^− 1 is the characteristic peak of the mono-substituted benzene ring. Therefore, it can be explained that nano-SiO₂@OBQA was successfully synthesized.

3.1.2 The analysis of ¹H-NMR

It can be seen from Fig. 4 that nano-SiO₂@OBQA mainly has 9 kinds of absorption peaks, including 9 kinds of hydrogen atoms. 0–2 ppm is alkane structure, 2–4 ppm is CH-NH₂, hydroxyl structure, and 7.28 ppm is benzene ring structure. Among them, the absorption peak area with a chemical shift of 1.24 ppm is larger, indicating that the carbon chain in the alkane structure is longer, which can improve the temperature resistance of the imidazoline quaternary ammonium salt to a certain extent. The chemical shift of 2–4 ppm shows that an imidazoline ring is formed. At the same time, the addition ratio of azelaic acid and N-(2-hydroxypropyl)-ethylenediamine is 2:5, ensuring that azelaic acid can be combined with N -(2-Hydroxypropyl)-ethylenediamine fully reacted to form a bisimidazole ring, which also shows that the imidazoline quaternary ammonium salt was successfully synthesized. The absorption peak with a chemical shift of 7.28 ppm indicates the presence of a benzene ring in the structure, which further improves the temperature resistance of the bisimidazoline quaternary ammonium salt.

3.1.3 The analysis of Thermogravimetric

It can be seen from Fig. 5 that the first mass loss of about 20% occurs in the range of room temperature to 100°C, which is mainly caused by the gradual evaporation of adsorbed water and bound water in the sample. At this time, the large mass loss rate is mainly due to the bisimidazoline intermediate produced by the reaction of azelaic acid and N-(2-hydroxypropyl)-ethylenediamine with benzyl chloride. Among them, the molar ratio of azelaic acid to N-(2-hydroxypropyl)-ethylenediamine is 2:5, and excess N-(2-hydroxypropyl)-ethylenediamine can ensure that two steps of dehydration will occur and the final formation of bisimidazoline. When the temperature is 100–300℃, the methoxy group and the methyl group on the molecular branch of the emulsifier will be broken, and the second mass-loss rate is about 8.0%. When the temperature is 300–500℃, the mass-loss rate is about 50%. The mass-loss is mainly caused by the rupture of the imidazoline ring and main chain in the molecular structure of the emulsifier. The maximum mass loss occurs at 330°C. The results show that the bisimidazoline quaternary ammonium salt emulsifier nano-SiO₂@OBQA has better thermal stability.

3.1.4 Microstructure characterization

The result is shown in Fig. 6. The particle size of nano-SiO₂@OBQA is 2–5µm, the particle size distribution is uniform, the sphericity is excellent, and there is adhesion between a small number of particles as shown in Fig. 6(b). Which may be due to the synthesis process of bisimidazoline, the SiO₂ microspheres adhere to each other by adsorption. This can indicate that the octadecyl bisimidazoline quaternary ammonium salt successfully coated SiO₂.

3.2 Quantum Chemistry Research

Chooto believes that during the reaction of molecules, molecular orbitals interact, and frontal orbitals have priority [25]. For acidizing corrosion inhibitors, it is generally believed that quantization parameters such as the highest occupied orbital energy EHOMO and the lowest occupied orbital energy ELUMO can characterize the interaction between acidizing corrosion inhibitor molecules and metal atoms. Among them, the HOMO orbital represents the ability to provide monads, the LUMO orbital represents the ability to accept electrons, and the difference between the energy of the HOMO orbital and the LUMO orbital is the energy gap, which is used to characterize the difficulty of chemical reactions [26].

Huckel analysis orbital theory is used to optimize the molecular structure and quantum chemical calculations of nano-SiO₂@OBQA. As shown in Fig. 7, the imidazoline and the vicinity of the benzene ring on the right side of the acidizing corrosion inhibitor have a higher ability to donate electrons, and the vicinity of the benzene ring on the left side has a higher ability to accept electrons, indicating that the acidizing corrosion inhibitor has the ability to acquire and lose electrons, and form chemical adsorption with atoms on the metal surface, reducing the corrosion of the metal by the acid solution. At the same time, the energy range (∆E) is 1.087eV, indicating that the reaction is easier. As shown in Table 1, the value of (E_{LUMO, SiO2@OBQA}-E_{HOMO, Fe}) is greater than the value of (E_{LUMO, Fe} -E_{HOMO, SiO2@OBQA}), and the difference is greater than 3eV, indicating that the acidizing corrosion inhibitor nano-SiO₂@OBQA molecule accepts electrons to interact with Fe is smaller than the tendency to donate electrons to interact with Fe [27].

Table 1

Frontier orbital energies of nano-SiO ₂ @OBQA

Molecular	E_MOMO/eV	E_LUMO/eV	E_{LUMO,SiO2@OBQA}-E_HOMO,Fe/eV	E_LUMO,Fe-E_{HOMO༌SiO2@OBQA} /eV	∆E/eV
SiO₂@OBQA	-0.631	0.456	8.266	0.381	1.087
Fe	-7.81	-0.25	-	-	-

3.3 Evaluation of corrosion inhibition performance

Different mass fractions of nano-SiO₂@OBQA were added to 400mL 20% hydrochloric acid solution. The corrosion of the N80 steel sheet was tested at different temperatures within 4h, and its adsorption performance was characterized.

The corrosion rate and corrosion inhibition rate are shown in Fig. 8. When the temperature is constant, the corrosion rate decreases as the concentration of nano-SiO₂@OBQA increases. This is because nano-SiO₂@OBQA can adhere to the surface of the N80 steel sheet to form a protective layer to inhibit acid corrosion. As the concentration of nano-SiO₂@OBQA increases, the area attached to the N80 steel sheet also increases. When the concentration is constant, the surface coverage reaches the maximum. Behave as the corrosion rate first drops sharply, and then basically remains unchanged. When the concentration of nano-SiO₂@OBQA is constant, the corrosion rate increases as the temperature increases. This is caused by the thermal movement of molecules. Hoar believes that the increase in temperature helps to increase the absorption rate of inhibitor molecules [25], but the molecular movement of the acid will also increase with the increase in temperature. At the same time, Schmid found that metal surfaces included in organic molecules also undergo corrosion reactions, but the reaction rate is lower than that of bare metal surfaces [28]. Therefore, this can also explain the above-mentioned experimental phenomenon.

3.4 Adsorption isotherm model

The isothermal adsorption model of nano-SiO₂@OBQA was constructed, and the Gibbs free energy ΔG°ads was calculated by the formula to characterize the spontaneity of the adsorption process and the stability of the adsorption layer on the steel surface. It can be seen from Fig. 9 and Table 2 that the size of R² is close to 1, indicating that the curve fits well and follows the Langmuir isotherm adsorption model. The Gibbs free energy is negative, indicating that the adsorption process between the organic molecules and the steel sheet is spontaneous and stable. Generally, when the value of ΔG°_ads is about − 20kJ·mol^− 1, the steel sheet and the organic molecules interact through electrostatic at this time. When the value of ΔG°ads is around − 40kJ·mol^− 1, the steel sheet and organic molecules are adsorbed by chemical interaction [29–32]. According to the table, the range of ΔG°ads of nano-SiO₂@OBQA is between − 28 and − 37kJ·mol^− 1, indicating that the two are mainly through chemical adsorption. As the temperature increases, the Gibbs free energy first decreases and then increases, indicating that the adsorption capacity first increases and then decreases. This can also explain the rapid increase in the corrosion rate when the temperature is greater than 120°C. Combined with the results of quantum chemistry, it can be considered that the mechanism of action of nano-nano-SiO₂@OBQA is likely to be due to the π electrons of the benzene ring, the unbound electron pairs of oxygen in the methoxy group, the C = N double bond on the bisimidazoline ring, and the N atom with a lone pair of electrons can provide electrons and then covalently with the metal surface.

Table 2

The isotherm fitting parametres

T/K	Intercept/(mmol·L^− 1)	K_ads/(L·mmol^− 1)	ΔG°ads/(kJ·mol^− 1)	R²
333.15	0.0009	1111.1111	-30.21	1
353.15	0.001	1000	-31.71	1
373.15	0.0011	909.0909	-33.22	1
393.15	0.0013	769.2308	-34.45	1
413.15	0.0013	769.2308	-36.20	1
433.15	0.014	71.4286	-29.41	0.99
453.15	0.0295	33.8983	-27.97	0.99

3.5 Mechanism discussion

According to the microscopic characterization and performance evaluation, the molecular mechanism of nano-SiO₂@OBQA mainly includes two aspects: adsorption mechanism and temperature resistance mechanism as shown in Fig. 10. Generally, the temperature resistance of the polymer can be improved by increasing the rigidity of the main chain and the side chain. The nano-SiO₂@OBQA molecule synthesized has good thermal stability because of the long carbon chain and the benzene ring structure. Meanwhile, the introduction of inorganic nanomaterials will also improve the temperature resistance of molecules to a certain extent [33–34]. Thereby, corrosion inhibition needs to be closely adsorbed with the metal under different well conditions. Generally divided into physical adsorption and chemical adsorption. On the one hand, the nano-SiO₂@OBQA molecule contains a longer alkyl hydrophobic chain, which greatly enhances the hydrophobicity of the nano-SiO₂@OBQA molecule, improves the density of the molecular film of the acidizing corrosion inhibitor on the metal surface. On the other hand, the π electron of the benzene ring, the unbound electron of the oxygen in the methoxy group, the C = N double bond on the bisimidazoline ring, and the N atom with a lone pair of electrons can provide electrons and then covalently with the metal surface. The combination forms π-d coordination bonds that enhance the activation energy of the metal surface and improve the adsorption capacity of the acidizing corrosion inhibitor molecules on the metal surface. Thereby helping to form a dense adsorption film, reducing the direct contact between the corrosive medium and the metal.

In the process of acid fracturing, it is generally necessary to add rigid materials to support the reservoir channels. Nano-SiO₂@OBQA has a rigid core structure and is insoluble in hydrochloric acid. Therefore, it can be used as a proppant to enter the oil reservoir channel, reduce operating costs, and achieve the goal of reducing costs and increasing efficiency.

3.6 Innovation point

At present, there is no report claiming the introduction of inorganic nanomaterials in acidizing corrosion inhibitors. In this paper, the innovative introduction of electrodeless nanomaterials as the "core" structure of acidizing corrosion inhibitors. On the one hand, it can improve the molecular structure strength of the acidizing corrosion inhibitor and improve the thermal stability of the polymer molecules. On the other hand, the acidizing corrosion inhibitor molecules are injected into the formation in acid fracturing operations, they can also act as a support channel in the target formation, thereby improving the operating efficiency of acid fracturing.

The nano-SiO₂@OBQA can effectively inhibit the corrosion of steel sheets in 20% HCl. At 180℃, when the addition of nano-SiO₂@OBQA is 4%, the corrosion rate is 61.42g·m^− 2·h^− 1, and the corrosion inhibition rate reaches more than 95%. The nano-SiO₂@OBQA has excellent corrosion inhibition performance. Studies have shown that the adsorption of nano-SiO₂@OBQA salt on the surface of the N80 steel sheet follows the Langmuir isotherm adsorption model, which is spontaneous chemical adsorption. At the same time, nano-SiO₂@OBQA can form stable adsorption with metals.

Funding information: This work was financially supported by the Research Project of Southwest Oil and Gas Field Company of PetroChina named “Popularization and application of 180 ℃ high temperature corrosion inhibitor and acid system” (No.20210302-29) and“Research on autogenous acid at 180 ℃ and its mechanism” (No.20210302-07). Meanwhile, all the techniques who have contributed this research should be also expressed our most sincere thanks.

Author contributions: Conceptualization—Y.L., Z.Q.; Methodology—Y.L., L.C..; Validation—X.Z., Z.Q.; Investigation—Y.L., X.Z.; Data curation—Y.L., L.C.; Writing—Y.L.; Funding acquisition—X.Z..

Conflicts of interest statement:

There are no conflicts of interest to declare.

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No competing interests reported.

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Synthesis and Characterization of Nano-SiO₂@octadecylbisimidazoline Quaternary Ammonium Salt Using as Acidizing Corrosion Inhibitor

Status:

Version 1

Abstract

Figures

1 Introduction

2 Materials And Methods

2.1 Materials

2.2 Synthesis of nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt

2.3 Characterization of physical and chemical properties

2.4 Evaluation of corrosion inhibition performance

2.5 Quantum Chemistry Research

3 Results And Discussion

3.1 Molecular structure characterization

3.1.1 The analysis of FT-IR

3.1.2 The analysis of ¹H-NMR

3.1.3 The analysis of Thermogravimetric

3.1.4 Microstructure characterization

3.2 Quantum Chemistry Research

3.3 Evaluation of corrosion inhibition performance

3.4 Adsorption isotherm model

3.5 Mechanism discussion

3.6 Innovation point

4 Conclusions

5 Declarations

6 References

Additional Declarations

Status:

Version 1

Synthesis and Characterization of Nano-SiO2@octadecylbisimidazoline Quaternary Ammonium Salt Using as Acidizing Corrosion Inhibitor

Status:

Version 1

Abstract

Figures

1 Introduction

2 Materials And Methods

2.1 Materials

2.2 Synthesis of nano-SiO2@octadecylbisimidazoline quaternary ammonium salt

2.3 Characterization of physical and chemical properties

2.4 Evaluation of corrosion inhibition performance

2.5 Quantum Chemistry Research

3 Results And Discussion

3.1 Molecular structure characterization

3.1.1 The analysis of FT-IR

3.1.2 The analysis of 1H-NMR

3.1.3 The analysis of Thermogravimetric

3.1.4 Microstructure characterization

3.2 Quantum Chemistry Research

3.3 Evaluation of corrosion inhibition performance

3.4 Adsorption isotherm model

3.5 Mechanism discussion

3.6 Innovation point

4 Conclusions

5 Declarations

6 References

Additional Declarations

Status:

Version 1

Synthesis and Characterization of Nano-SiO₂@octadecylbisimidazoline Quaternary Ammonium Salt Using as Acidizing Corrosion Inhibitor

2.2 Synthesis of nano-SiO₂@octadecylbisimidazoline quaternary ammonium salt

3.1.2 The analysis of ¹H-NMR