The preparation process of NPCs was illustrated in Fig. 1. With the increase of Co percentage, the color of prepared ZIFs changed gradually from white (ZIF-8) to deep purple (ZIF-67) (Fig. S1), and the average diameters also increased (Fig. S2 and Fig. 2a). All the ZIFs were solid particles (Fig. 2b), and the EDS analysis in Fig. 2c indicated the uniform distribution of C, N, Zn and Co elements in precursor. In addition, all the XRD patterns of the as-prepared ZIF-8, ZIF-67 and ZnCo-ZIFs were matched well with that of the simulated ZIF-8 (Fig. S3).
Calcination temperatures and Zn/Co molar ratio of ZnCo-ZIF play the crucial role in the morphology, structure and properties of the derived NPC. Herein, 40Zn60Co-ZIF is selected as the typical example to investigate the influence of calcination temperatures. According to the TGA and derivative thermogravimetric analysis (Fig. S4), it was obvious to see two major steps of rapid weight loss during the heating treatment. The first step with weight loss approximate 9.6 % could be assigned to the loss of crystal water and the absorbed water, and the second one with 35.6 % weight loss corresponded to the decomposition of the organic species, resulting in the formation of NPCs. Therefore, the calcination temperatures of 40Zn60Co-ZIF should be higher than 600°C. Fig. S5 were SEM images of the resulting NPCs after annealing 40Zn60Co-ZIF at 600, 700, 800 and 900°C. Slight shrinkage was observed in NPCs compared to their precursor, and carbon nanotubes (CNTs) appeared accordingly with calcination temperature, resulting from the catalytic function of Co [28–31].
The influence of Zn/Co molar ratio on the derived NPC was also investigated. As displayed in Fig. S5a, Fig. S6 and Fig. 3a, all the polyhedra had rough surface, while there was less or even no CNTs grown on the surface of NPCs such as NPC(100Zn)-600°C and NPC(80Zn-20Co)-600°C. The amount of CNTs increased with the increasing Co content, because the more Co content caused the agglomeration of Co clusters which boosted the catalytic effect on graphitization of carbon [32]. The TEM and HRTEM images in Fig. 3b-d further confirmed the existence of CNTs, and small amount of Co nanoparticles enwrapped by CNTs were retained after HNO3 etching process. Moreover, C and N elements were uniformly distributed in NPC(20Zn-80Co)-600°C (Fig. 3e), indicating the self-doping of heteroatom N.
Figure 4a shows the XRD patterns of NPC(xZn-yCo)-600°C, all the XRD patterns of NPC exhibit two peaks around 26° and 44°, corresponding to (002) and (101) planes of carbon, respectively. Particularly, another peak located at ~ 22° emerged for NPC(100Zn)-600°C, suggesting the formation of amorphous carbon [33]. It was worth to note that the peak around 26° became stronger with the increasing cobalt content, resulting from the graphitization of amorphous carbon by catalysis of Co nanoparticles [34]. In the Raman spectra (Fig. 4b), all the samples displayed two distinct peaks at 1353 and 1590 cm-1, which were the disordered carbon (D band) and the ordered graphitized carbon (G band), respectively. The intensity ratio of D band and G band (ID/IG) reflects the crystal defects and graphitization degree of carbon materials. The decrease of ID/IG values from 1.08 to 0.98 demonstrated the reduction of lattice defects and the improvement of the graphitization degree [35].
XPS was conducted to further analyze the chemical composition of all the NPC materials. Fig. S7a shows the survey spectrum of NPC(40Zn-60Co)-T (T = 600°C, 700°C, 800°C and 900°C,) the three main peaks correspond to the C 1s, N 1s and O 1s, revealing the effective removal of Zn and Co during the carbonization and acid washing processes. Fig S7b-e are the high-resolution C 1s XPS spectra, the peak centered at 284.8, 285.8 and 288.5 eV correspond to C-C bonds of sp2 carbon, C = O and C-N functional groups, respectively [19]. The small peak at 291.7 eV can be ascribed to π-π electronic transitions [35]. Fig. S8a-d show the N 1s XPS spectrum of NPC(40Zn-60Co)-T, the N 1s spectrum can be fitted into three peaks, including pyridinic N (398.6 ± 0.1 eV), pyrrolic N (399.9 ± 0.1 eV) and graphitic N (400.7 ± 0.4 eV) [36, 37]. The detailed N content values of ZIF(40Zn-60Co)-T-derived NPCs are summarized in Fig. S8e and Table S1. Obviously, the increase of annealing temperature leads to the decrease of nitrogen content in carbon materials because of the breakage of C-N bond at high temperature, thus NPC(40Zn-60Co)-600°C has 10.74% of N-doping content, which is higher than 9.77% for NPC(40Zn-60Co)-700°C, 5.90% for NPC(40Zn-60Co)-800°C and 4.90% for NPC(40Zn-60Co)-900°C. In addition, the proportion of graphitic N in the total nitrogen content also increases from 14.3–47.5% with the increase of calcination temperature, stemming from the transformation of pyrrolic N and pyridinic N into graphitic N [38]. The overview XPS spectra of NPC(xZn-yCo)-600°C with different Zn/Co molar ratio are shown in Fig. S9a. Similar to NPC(40Zn-60Co)-T, four peaks were fitted in the high-resolution C 1s XPS spectrum of NPC(xZn-yCo)-600°C (Fig. S9b-f) and three peaks were also in high-resolution N 1s spectra (Fig. 4c, Fig. S10). The total N-doping content gradually raised with the increasing Zn/Co molar ratio (Fig. 4d and Table S2), because the existence of cobalt also result in the fracture of C-N bond, which shows similar effect as high temperature. Note that pyrrolic N and pyridinic N can not only absorb Li+/Na+ ions to afford additional capacity, but also promote the ion diffusion for rate performance; in addition, graphitic N can enhance the electronic conductivity [17].
The specific surface area and porous structure also play the important role on the Li+/Na+ storage performance, which are evaluated by N2 adsorption-desorption analysis. NPC(40Zn-60Co)-600°C, NPC(40Zn-60Co)-700°C, NPC(40Zn-60Co)- 800°C and NPC(40Zn-60Co)-900°C have 313.0, 259.4, 363.1 and 411.0 m2 g-1 of specific surface area, respectively (Fig. S11). In addition, the specific surface areas of NPC(100Zn)-600°C, NPC(80Zn-20Co)-600°C, NPC(60Zn-40Co)-600°C, NPC(20Zn-80Co)-600°C and NPC(100Co)-600°C are determined as 16.9, 21.1, 193.5, 313.0 and 352.8 m2 g-1, respectively (Fig. S12). We can see Zn-rich NPC(100Zn)-600°C and NPC(80Zn-20Co)-600°C show very low specific surface area, which is caused by their poor catalytic by Co to the formation of graphite carbon[39]. Very interesting, all samples demonstrate a kind of hierarchically porous structure, as micropores can supply numerous electroactive sites for high capacity, and mesopores can boost the ion transfer for superior rate performance [40].
The electrochemical performance of NPC(xZn-yCo)-T for Li+ storage are investigated by CV and GCD techniques in the potential range of 0.01-3.0 V vs. Li+/Li. Fig. S13a shows the initial three CV curves of NPC(20Zn-80Co)-600°C at a scan rate of 0.1 mV s− 1, an obvious peak appears around 0.6 V at the first cycle, which is due to the formation of solid-electrolyte-interphase (SEI) film on the surface of the electrode, and the peak near 0 V results from insertion of Li+ in the porous carbon [41]. The second cycle and the third cycle almost overlap each other, indicating the excellent electrochemical reversibility of NPC(20Zn-80Co)-600°C. Figure 5a shows the CV curves of NPC(20Zn-80Co)-600°C at different scan rates. The electrochemical reaction kinetics can be evaluated according to the following equations [42]:
log i = b log v + log a (2)
where i and v are the response current and scan rate, respectively, a and b are adjustable constants in which b value could be determined from the slope of log i versus log v curve from Eq. (2). If b = 0.5, the reaction is subjected to diffusion-control behavior, while b = 1, the kinetics is controlled by capacitive behavior [43]. Herein, the b values at different potentials range from 0.5 to 1 (Fig. 5b), suggesting the co-existence of diffusion and capacitive controlled processes. In addition, the total capacity could be divided into a diffusion controlled part (k1v1/2) and a capacitive controlled one (k2v) at a fixed potential (V) according to the following equations [44]:
i(V) = k1v1/2+k2v (3)
i(V) / v1/2 = k1+ k2v1/2 (3)
It can be seen that the capacitive control behavior gradually dominates the total capacity, and the capacitive control contribution increases from 52.3 % at 0.1 mV s− 1 to 83.2 % at 2 mV s− 1 (Fig. 5c), revealing the superior rate performance of NPC(20Zn-80Co)-600°C.
Figure 5d shows the typical GCD curves of NPC(20Zn-80Co)-600°C at the current density of 0.1 A g− 1 for the first three cycles. The initial charging and discharging specific capacity of NPC(20Zn-80Co)-600°C are 804.2 and 1251.9 mA h g− 1 with the coulombic efficiency (CE) of 64 %, which is originated from the irreversible processes such as decomposition of electrolyte and the formation of SEI film [45]. The influence of calcination temperatures and the initial Zn2+/Co2+ molar ratios on the rate capability are investigated. Fig. S13b shows the rate capability of NPC(40Zn-60Co)-T from 0.1 A g− 1 to 5 A g− 1, it can be observed that NPC(40Zn-60Co)-600°C delivers 786.0, 736.9, 634.9, 521.8, 401.1 and 254.1 mA h g− 1 at current density of 0.1, 0.2, 0.5, 1.0, 2.0 and 5.0 A g− 1, respectively. When the current density returns to 0.1 A g− 1, a capacity as high as 783.6 mA h g− 1 still can be achieved. NPC(40Zn-60Co)-600°C has superior rate capability compared with other counterparts, thus proving the optimized calcination temperature of 600°C. Secondly, the rate capability of NPC(xZn-yCo)-600°C derived from precursor with different Zn2+/Co2+ molar ratio are displayed in Fig. 5e. NPC(20Zn-80Co)-600°C exhibits reversible capacity of 876.5, 768.9, 664.7, 570.7, 480.9 and 352.6 mA h g− 1 at current density of 0.1, 0.2, 0.5, 1, 2 and 5 A g− 1, respectively, which are higher than other NPC(xZn-yCo)-600°C. More importantly, when the current density is back to 0.1 A g− 1, NPC(20Zn-80Co)-600°C shows a capacity of 857.9 mA h g− 1, which is closed to the initial specific capacity. The excellent Li+ storage performance of NPC(20Zn-80Co)-600°C results from the aforementioned high nitrogen content, big specific surface area, suitable porous structure and pore size.
Figure S13c and Fig. 5f show the cycling performance of NPC(20Zn-80Co)-600°C at low and high current densities, respectively. NPC(20Zn-80Co)-600°C could retain 98.3 % after 100 cycles at 0.1 A g− 1 and 99.8 % after 500 cycles at 1 A g− 1. The coulombic efficiencies reach almost 100% after the first cycle, indicating the excellent long-term stability. The charge transfer kinetics of the NPC(xZn-yCo)-600°C are further investigated by EIS, it can be noticed from Fig. S13d that the Nyquist plots for all the samples are similar and each curve consists of a semicircle in the high frequency region and an approximate oblique line in the low frequency region. The semicircle of the high frequency region corresponds to the charge transfer resistance (Rct) generated by the contact between the active material and electrolyte solution, and the contact between the interfacial active material and the copper foil collector fluid. The slant area in the low frequency region represents the Warburg impedance (Zw), which is related to the diffusion of Li+ into the electrode [46]. NPC(20Zn-80Co)-600°C exhibits the minimum semicircle compared with that of other NPC, suggesting the minimum charge transfer resistance and Warburg resistance. It could be concluded that the unique hierarchical porous structure with a high specific surface area not only provides a rapid transport channel, but also reduces the transport path of Li+. In addition, the as-prepared NPC(20Zn-80Co)-600°C has better Li+ storage properties compared with other reported porous carbon-based materials (Table S3).
Meantime, NPC-(20Zn-80Co)-600°C are also suitable for electrochemical Na+ storage. Fig. S14a shows the initial three CV curves at scan rate of 0.1 mV s− 1, the first irreversible reduction peak around 0.6 V in the CV curve is mainly caused by the formation of SEI film [47] and the peak located around 0 V suggests the sodium ion insertion into NPC(20Zn-80Co)-600°C [48]. In addition, the CV curves almost overlapped with each other in the second and third cycles, indicating that NPC(20Zn-80Co)-600°C electrode materials have good cycling performance in the process of Na+ intercalation/de-intercalation. In addition, a rectangular area can be observed in potential range of 1.5-3 V, suggesting a capacitive behavior [49]. Figure 6a illustrates the CV curves of NPC(20Zn-80Co)-600°C at different scan rates ranging from 0.1 to 2.0 mV s− 1 with the similar shape, revealing its high reversibility and good repeatability in the electrochemical reactions. Similar to Li+ storage, the energy storage mechanism in Na+ storage is also controlled by both diffusion behavior and capacitance behavior (Fig. 6b). As demonstrated in Fig. 6c, through quantitative analysis of capacitance control behavior and diffusion control behavior, the behavior of capacitive control accounts for a large part of the total capacity at each scan rate, ranging from 53.9 % (at 0.1 mV s− 1) to 83.2 % (at 2.0 mV s− 1), which indicates high proportion of pseudocapacitance of the total capacitance contribution.
Figure 6d illustrates the first three GCD curves of NPC(20Zn-80Co)-600°C at a current density of 0.02 A g− 1, the initial discharging and charging specific capacity are 872.0 and 377.2 mA h g-1, respectively, and the initial coulombic efficiency is 43.3 % (Fig. S14a). NPC(20Zn-80Co)-600°C also presents excellent rate capability and cycling stability. NPC(20Zn-80Co)-600°C delivers reversible capacity of 416.1, 291.6, 245.0, 206.6, 172.7, 144.0, 125.2 and 113.0 mA h g− 1 at current densities of 0.02, 0.05, 0.1, 0.2, 0.5, 1, 1.5 and 2 A g− 1, respectively, which could still retain to 276 mA h g− 1 when the current density immediately returns to 0.02 A g− 1. after 450 cycles at 0.05 A g− 1, it exhibits a capacity of 218.0 mA h g− 1 (Fig. S14b), and a reversible specific capacity of 117.8 mA h g− 1 could be retained after 1000 cycles at high current density of 1 A g− 1 (Fig. 6f). In addition, the coulombic efficiency is almost closed to 100% after the first cycle, demonstrating that NPC(20Zn-80Co)-600°C has remarkable long-term cycling stability. The Na+ storage performance of NPC(20Zn-80Co)-600°C is also comparable with other reported porous carbon-based materials (Table S4).